Kingtiger - Waste Tyre Pyrolysis Plant

The waste tyre pyrolysis machine combines the continuous and batch type pyrolysis plant. The continuous pyrolysis equipment is to feed the raw materials on one side, such as tyre and plastic, and discharge the carbon black continuously from the other side. However, the batch type plant is to feed the raw material with a batch; it can not feed raw material and discharge at the same time. The next process shall be started after cooling down the machine and discharging the carbon black. Both types of scrap tire pyrolysis plant in Kingtiger are based on the green technology (Pyrolysis) to achieving the environmentally friendly process, which is the excellent waste tire management solution for tyre recycling.

Why You Need Kingtiger Waste Tyre Pyrolysis Machine

There are two main reasons of the great demand of scrap tyre pyrolysis equipment. With the development of social modernization, on the one hand, the rubber industry has been vigorously developing, and the rubber products have been widely used in all works of life, especially in the tire manufacture; On the other hand, more scrap articles, such as tyres, are generated and accumulated to such huge amount. Because of the erode-resistant characteristic of tires, the big pollution hazard was posed to the environment and hygiene. People vividly described it as black pollution.

Waste tire pyrolysis plant was produced to conquer the men in black. Tyre refining device decomposes waste tires through high temperature process into kinds of useful resources, such as fuel oil, carbon clack, steel wires and fuel gas, etc. Meanwhile, the waste tyre recycling pyrolysis plant will make renewable resources out of black pollution. During the tyre pyrolysis process, scrap tires are put into production as raw material, which not only controls environment pollution but also achieves resource regenerating and recycling. What is more, Batch tire pyrolysis plants are suitable for raw materials within 120mm. Therefore, big tires should be processed by pretreatment devices. For constant working, the raw materials of fully automatic tire pyrolysis plant should be scraped with size of 30mm to 50mm. There are some pretreatment devices fit to process the whole tire. Certainly, this project will bring in much considerable benefit for both society and economy, and change into new economic growth of industry recycling development.

Pick the Suitable Tyre Pyrolysis Plant Manufacturer – Kingtiger

Kingtiger, the most professional manufacturer of environmental-friendly equipment in China, has been devoting to environmental protection career for over ten years. We have researched and developed dozen series of pyrolysis machineries. After sustained accumulation and improvement, our new generation tire recycling plant has been released publicly. Having been in this field for many years, Kingtiger has rich manufacturing and exporting experience, which makes Kingtiger has become a famous brand.

Raw Materials & Oil Ratio of Kingtiger Waste Tyre Pyrolysis Oil Plant

Note: the oil ratio is different according to different raw materials, humidity of raw materials, etc.

• Raw material Oil ratio
• Steel wire tyre 45%-50%
• Nylon tyre 40%
• Bicycle tyre 35%
• Off-road tyre 60%
• Truck tyre 75%

Simple Waste Tyre Pyrolysis Process Description

Feed raw material (waste tyre) into reactor by full-automatic feeding machine. The reactor is supposed to be left 1/3 space for rotating more smoothly. Then make sure the door of feeding machine is closed.

Pyrolysis process: reactor will be gently heated by burning the fuel material (coal, wood, natural gas, LPG or tire oil generated from last batch). The oil gas will be released when the temperature reached 100℃(250-280℃ is the top output rate interval). Heavy oil gas separated by manifold is supposed to be liquefied and drop down into the heavy oil tank. The lighter gas will rise up to the oil condensers, be liquefied in to oil and stored in the oil tank. The incondensable gas though dusulphurization and dedust by hydroseal will be led to the furnace for recycling.

After all fuel oil is produced, the reactor should be cool down. Carbon black will be discharged automatically when the temperature falls down 40 degree. If the raw material is the whole tire, please take out steel wire form the reactor by hooks below 50 Celsius at least.

There possibly will be a little exhaust gas left, please must expel it after reaching emission standard.

Before starting next batch, make sure all the work has been done.