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KomaxWireless Test Adapter

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The Wireless Test Adapter enables real-time error detection and inline testing, ensuring faster production, and reducing manual checks in wire harness production. The Wireless Test Adapter enhances efficiency in wire harness production through seamless integration into static, rotary, and conveyor systems. It automates continuity and short-circuit testing at critical assembly stages, reducing human error, increasing first-pass yield, and ensuring strict quality standards. Its wireless architecture minimizes test system cabling while maintaining reliable, real-time communication with a central control unit. This enables instant quality monitoring and feedback, while supporting comprehensive data collection and traceability to drive continuous improvement. Running on a Linux-based system with intuitive HMI workflow guidance, the adapter simplifies setup, configuration, and operation.

 

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Instant Error Detection for First-Time-Right Production
The Wireless Test Adapter detects continuity and short-circuit issues, reducing rework and scrap to ensure every wire harness meets quality standards before moving downstream.

The quality tool eliminates cabling and adapts easily to static, rotary, or conveyor production – enabling smoother process upgrades with minimal disruption.

The standardized, interchangeable components allow quick reconfiguration across assembly lines and connector types – simplifying maintenance and maximizing hardware ROI.

The Wireless Test Adapter's centralized monitoring and IoT connectivity offer immediate insights and traceability in order to drive continuous improvement.

Wireless Test Adapter

Metric

  • Operating system: Linux-based system (Debian-based OS)
  • Computing core: Raspberry PI
  • Communication interfaces: OPC-UA, REST API
  • Operating voltage: 9-24 VDC
  • Display: 7 inch HDMI LCD (H), 1024x600 Pixel, USB Capacitive Touch
  • Design: Active Adapter / Passive Adapter
  • Compliance standards: ETSI EN 300 220, EN 303 131; FCC Part 15/90; Japan ARIB T67/T108; China SRRC
  • Wireless network: Operating Frequency Band: 868 MHz ISM Architecture; Max Nodes: 1024; Max Network ID: 255; Max distance between computer unit and nodes: 10 meters
  • Interfaces: CAN: proprietary (requires an external CAN interface); USB; Ethernet; Wi-Fi/Bluetooth
  • Test points min.: 16
  • Test points max.: 128

Imperial

  • Operating system: Linux-based system (Debian-based OS)
  • Computing core: Raspberry PI
  • Communication interfaces: OPC-UA, REST API
  • Operating voltage: 9-24 VDC
  • Display: 7 inch HDMI LCD (H), 1024x600 Pixel, USB Capacitive Touch
  • Design: Active Adapter / Passive Adapter
  • Compliance standards: ETSI EN 300 220, EN 303 131; FCC Part 15/90; Japan ARIB T67/T108; China SRRC
  • Wireless network: Operating Frequency Band: 868 MHz ISM Architecture; Max Nodes: 1024; Max Network ID: 255; Max distance between computer unit and nodes: 10 meters
  • Interfaces: CAN: proprietary (requires an external CAN interface); USB; Ethernet; Wi-Fi/Bluetooth
  • Test points min.: 16
  • Test points max.: 128