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Mer-MarLow Volume PCB Assembly

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Mer-Mar Electronics specializes in low volume PCB assembly with customized features. We provide complete turnkey low volume PCB assembly wherein we take care of the entire PCB assembly – fabrication, component mounting, assembly, testing, and delivery. With our skilled engineers and dedicated workforce, we are well-equipped for small batch PCB assembly that can be delivered in the shortest lead time.

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As a leading small batch PCB manufacturer, we are equipped with advanced manufacturing facilities and capabilities to handle the customer’s quality expectations and get the project done in a quick turnaround time. By deploying the techniques like Design for Manufacturing (DFM) and Design for Testing (DFT) in the process, we make sure to identify any problems and optimize before going to final production.

We are also an ISO 9001:2015 certified company since 1999 with IPC trained personnel and Triple Processes Inspection adhering to the highest quality standards for small batch PCB assembly requirements. Our meticulous QA team also relies on other testing and inspection services like optical inspection, X-ray testing, etc. All the small batch PCB assembly are manufactured with specialized support, reliability testing, and authorized workmanship.

Cutting-edge Low Volume PCB Assembly Solutions

High Precision – Known for creating high-precision low volume circuit board assemblies in a neat and orderly manner with properly maintained and latest equipment. We have a highly experienced team who stringently pays attention to attain the level of accuracy and precision required.

Top-notch Quality – For us, quality is never an accident. We put in all the assembly lines in such a way that our component procurement and small PCB assemblies are in line with your company’s goals and requirements.

High-Yield Rate – We ensure a high yield rate while preventing any common PCB assembly faults and identifying the potential problems beforehand. Through DFM checks, we cut the manufacturing costs and eliminate any unforeseen expenses.

Unmatched Reliability – By deploying the right technique, we improve your circuit board’s ability to withstand any mechanical or environmental stress like high temperatures. Your low volume PCBs would have high heat tolerance to be used in aerospace and defense.

Streamlined Processes – We follow well-documented process controls in accordance with ISO regulations for risk management, traceability, and quality controls. We also govern the quality of the manufacturing operations through cleanliness standards and improving the shelf life.

Low Volume PCB Assembly

Low Volume PCB Assembly Services
Design for Manufacturing

Our DFM services are meant to avoid any delays in the engineering process that may hamper the fabrication process and fasten up the delivery. We thoroughly scrutinize the customer documents like Bill of Materials (BOM), Gerber files, assembly drawings, and circuit drawings. We also examine the components list before we order them and go for only those solder masks that obtain high output rates.

Design for Testing

Our shrewd quality assurance team readily identifies the test points on your printed circuit boards to help you decide on the fixtures, probe kinds, and understand any sort of limitations of your testing procedures. The expert knowledge in combination with our professional support process helps you identify the functionality of diagnostic instructions, testing requirements, problem identification procedures, and other references that are functional.

Complete Turnkey Low Volume PCB Assembly

Every aspect of your project from PCB component procurement, fabrication, and assembly is handled by us efficiently without any compromise on quality. We are a single-source PCB manufacturing company that caters to all your needs from component sourcing to PCB fabrication to Test and quality control till it goes for packing and shipping. We go to great lengths to pay the same attention to low volume assembly runs as we do for high-volume projects.

High Mix Assembly

With an upward trend in customization in the manufacturing environment, we have been focusing on efficiently and effectively managing high-mix assembly operations. We adopted the new tools and platforms for manufacturing high mix assembly operations that can react to the changes in the marketplace faster and keep up with the quality expectations. Our engineering team immediately modifies low volume PCB assembly processes quickly as product variations can be made easily.

BGA and Micro BGA Assembly

We have a wealth of experience in handling both BGA and Micro BGA assembly on your PCB. We have been providing BGA and micro BGA assembly services with our state-of-the-art BGA placement equipment. We go for cutting-edge X-ray inspection equipment, high-precision BGA and micro BGA assembly processes for creating highly customizable PCB assembly solutions. You can count on us to build high-quality and high yield BGA and Micro BGA boards.

Electronic Component Assembly

We are well-known for low volume electronics assembly and our products are highly demanded in the market. They are done under the supervision of our highly experienced and qualified professionals. Our electronic component assembly process involves solder paste stencil, placement, reflow, manual assembly, inspecting, and testing. These components assembly even comes in a compact design with reliable performance and durable standards.

PCB Fabrication Parts Procurement

We procure parts from only authorized and leading distributors of electronic components. With years of experience in circuit assembly, we have built strong cooperative relations with authorized distributors. We ensure the PCB fabrication parts’ durability, quality, and performance and empower your circuit boards with the best possible functions. We have improved our low-cost PCB fabrication production line efficiency to get quality components to you.

Soldering, Testing & Quality Control

The quality of solder joints rests with Mer-Mar Electronics. We are committed to quality and the process we follow is a reflection of that. We employ different testing methods like AOI, X-ray Inspection for solder joint quality, and a lot of other types of tests employed during the board’s assembly. We can also go for manual visual inspection to help you quickly assess the success of your low volume PCB assembly. We provide low volume PCB assembly in a cost-effective manner and quick turnaround time.

  • Assembly Types: Surface Mount (SMT), Thru-hole, Mixed Technology (SMT/Thru-hole), Single and double-sided SMT/PTH, complex circuit on one side, BGA on both sides
  • Stencils: Laser-cut stainless-steel stencils
  • Components: Passive components smallest size 0201, Fine pitch components smallest size 8 Mils pitch, Leadless chip carriers/ BGA, VFBGA, FPGA & DFN, Connectors and terminals
  • Inspection: X-ray analysis, AOI, and Microscope to 20X
  • Solder Type: Leaded and Lead-free/RoHS compliant
  • Shape: Rectangular, Circular, Slots and cut-outs, and any Odd Shapes as per requirements
  • Board Type: Flex, Rigid, Rigid-flex
  • Minimum Order: No Minimum Order
  • Component Size: Smallest Components, BGA, Micro BGA, and Fine Pitch Parts Assembly
  • Testing: Flying Probe testing, ICT Testing, Automated Optical Inspection (AOI), Functional Testing, X-ray Inspection