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Caron Engineering - Model ToolConnect -Machine Tool Data Management System
The ToolConnect machine tool data management system revolutionizes the accuracy and efficiency of CNC operations by eliminating human error and significantly reducing setup times. This advanced system is designed to automate the transfer of presetter measured tool data directly to and from the CNC control, using both RFID and 2D barcode technologies. Each ToolConnect system is uniquely configured to meet specific customer requirements and tool load processes, ensuring optimal performance. The RFID system involves embedding tags in tool holders to automatically update offsets and tool life data, while the 2D barcode system seamlessly transfers measurement data using printed tags. ToolConnect is MTConnect compliant, making it easy to integrate with any supervisory software for real-time data sharing. The intuitive user-interface guides operators through all necessary steps, confirming successful completion at each stage to enhance precision and streamline operations.
The ToolConnect machine tool data management system eliminates human error and reduces setup time by automating the transfer of presetter measured tool data to (and from) the CNC control.
ToolConnect reads and processes RFID and 2D barcode data and updates offsets automatically; no operator data-entry or interaction with the CNC control needed!
Each ToolConnect system is uniquely configured to meet the customer’s requirements and tool load process specifications.
The ToolConnect RFID System automatically transfers tool presetter measurement data directly to and from the CNC control via RFID tags embedded in tool holders.
- Tools are measured at the presetter where tool data is written to the RFID tag
- The tool is placed in a custom RFID read station at or inside the CNC machine and all tool data is read and processed by ToolConnect
- The ToolConnect user-interface guides the user through the required (customer-defined) steps and confirms successful completion before allowing the user to proceed to the next step
- ToolConnect reads and writes data to the CNC control; automatically updating tool offsets and tool life data to (and from) the RFID tag
RFID System Includes:
- ToolConnect software
- A custom-designed tool pot (read station) for the proper tool holder type
- A tool ID controller with read/write head
- An 8″ touch screen PC for user prompts and information
The ToolConnect 2D Barcode Scanning System automatically transfers tool presetter measurement data directly to the correct fields in the CNC control via 2D (presetter) printed barcode tags.
- Tools are measured at the presetter where the tool data is printed to a barcode tag
- 2D barcode scanner scans the barcode at the machine
- ToolConnect processes and displays the scanned data
- ToolConnect guides the user through the required tool load steps and updates tool and offset information in the control automatically
- Automates the process of loading and unloading tools
- Reduces setup time and improves productivity
- Ensures consistent and accurate process flow
- Eliminates operator errors by automatically updating offsets in the control
- Verifies the correct tool is being loaded into the machine
- Provides a common user-interface for every CNC machine on the shop floor
- Eliminates the need for a post-processor
- Maximizes chip cutting time by using offline tool setting
- Works with nearly any presetter that can write to an RFID tag or print a 2D barcode
- Easily integrates with almost any machine and control type
- Intuitive operator screens display all tool information and guide the user through the process flow, ensuring each step is successfully completed
- The flexible design of the software can easily accommodate changes to the process
- MTConnect Compliant