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MagnetixModel STM -Overband Magnetic Separator

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The STM type overband magnetic separator from Magnetix is engineered for the automatic extraction of ferrous metals from bulk materials conveyed via belt conveyors or vibrating feeders. This separator safeguards machinery like mills and crushers from metal-induced damages from elements such as screws, pipe segments, bearings, or crusher teeth. In waste recycling processes, it is instrumental in reclaiming valuable ferrous scraps. Boasting robust construction, the separator is designed for continuous operation and ensures high metal separation efficiency. Its ferrite or neodymium permanent magnets exhibit high coercivity, preventing demagnetization and extending the separator's longevity. Typically suspended above conveyor belts, the separator can be mounted transversely or longitudinally. The integrated permanent magnetic block captures metals, which are then removed via an extractor belt to a scrap container. Magnetix's devices are adaptable to various conveyor widths and speeds, ensuring operational efficiency with low maintenance costs due to the non-electric consumption of the permanent magnet and a durable structure.

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The STM type overband magnetic separator is designed for automatic separation of ferrous metals from bulk materials transported on belt conveyors or vibrating feeders. The magnetic separator protects mills, crushers and other process machines against damage caused by iron parts such as screws, pipe pieces, bearings or crusher teeth. The STM separator is also used to recover valuable ferrous scrap in waste recycling processes.

The STM suspended separator is reliable, very robust and designed for continuous operation. The separator is characterized by high metal separation efficiency. The ferrite or neodymium permanent magnets used in the separator have high coercivity, which makes them difficult to demagnetize. Therefore, the magnetic separator has a long service life.

  • Custom made overband separator according to individual requirements.
  • Optimal adaptation to the width and speed of the conveyor belt.
  • Robust and durable design for continuous operation 24/7 under difficult working conditions.
  • Ferrite or neodymium magnetic block.
  • Magnetic circuit with deep magnetic field and high flux density.
  • High coercive magnetic material.
  • Magnetic field range up to 500 mm in accordance with DIN VDE 0580.
  • Reinforced rubber belt with hot vulcanized cleats.
  • NORD or SEW helical-bevel geared motor. Other manufacturers on request.
  • Accessories from leading manufacturers.
  • Optional explosion-proof design in accordance with the requirements of the ATEX directive.
  • Separation of tramp metal from coal, granite, limestone, basalt and other aggregates to protect mills and crushers.
  • Removal of metal contaminants at particular stages of cement production.
  • Recovery of iron scrap from mining and processing heaps.
  • Separation of tramp iron from moulding sand.
  • Recovery of ferrous scrap from municipal and industrial waste.
  • Purification of alternative fuels RDF and compost.
  • Purification of cullet, rubber, plastics and other materials coming from recycling.
  • Purification of chips, shavings and other shredded wood materials.
  • Installation on mobile screens and crushers (light neodymium separators).
  • STM-F type overband magnetic separator
    Equipped with a ferrite magnet with a deep magnetic field.
  • STM-N type overband magnetic separator
    Equipped with a neodymium magnet with high flux density.
  • Separator for mobile installations type STM-H
    Equipped with a Danfoss hydraulic motor.
  • STM-EX type explosion-proof separator
    Manufactured in compliance with the ATEX directive and certified by a notified body.
  • Automatic bearing lubricators.
  • Belt alignment switches and rotation sensor.
  • Power supply and control cabinet.
  • Supporting structure with adjustable chain slings.
  • Discharge chute and self-unloading scrap container.

The magnetic separator is usually suspended on a special support structure above the conveyor belt transporting the material. There are two ways to suspend the magnetic separator - transversely to the direction of the transported material or longitudinally above the conveyor drive drum. The magnetic block made of permanent magnets built into the separator attracts metals contained in the transported material. After connecting the power supply to the electric motor of the extractor belt drive, the captured metals are conveyed to a discharge chute and then to a scrap container.