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MicroLab - Model Configuration I -Emulsifying System
The micro-reactor system shown on the right has two mixer stage for the production of complex emulsions. It is suited for continuous emulsifying up to +80 °C, whereby melts or soluble materials at a higher temperature can also be processed. For this the base plate is fitted with an electrical base plate heating device. The system may be expanded as desired using additional functional modules of the MMRS.
Can top-quality emulsions consisting of several multi-phase components be produced on a mg, g or kg scale? Flexible oil and aqueous phase may be mixed with each other using the construction shown
below.
Do you wish to work with melts? No problem, because this laboratory plant can also be fitted both with a heating device and with supply lines and pumps. As a result excellent mixtures can be produced which can be easily further processed or analysed.
Frame: MRT-Rack™, anodised aluminium base plate for modules (A4 format)
Mixer: Static micro-mixer: 1 x cascade mixer (heatable by liquids) and at the second mixer stage: 1 x LH 2 slit plate mixer, process media connections via the MMRS (1/8", 1/16" Swagelok® or Valco); thermal media connections 1/4‘‘ Swagelok
Accessories: Connection adapter for thermostats
Modules: 4 x inlet/outlet 1/8’‘ Valco, 2 x p sensor modules (100 bar), 2 x Pt100-T sensor (in-line), coaxial heat exchanger and modules with many additional functions available, base plate heating
Heating/cooling system: Heating/cooling thermostat (e. g. Lauda Proline RP845, Huber Ministat 230) working temperature range -45…+200 °C, heating power 2 kW, cooling power 0.38 kW at 0 °C
Accessories: insulated heating hoses, thermal oil
Dosing system: 2 x SyrDos™ syringe pumps (for low-pressure applications)
2 x GearDos™ micro-tooth ring pumps (for higher pressures and higher flows)
Optional: Flow rate controller for micro-tooth ring pumps, heatable micro-tooth ring pumps for the conveying of melt, heatable inlet hoses
Pressure range: max. 100 bar (dependent on the pump used)
Sensors: 2 x temperature and pressure sensors: in front of the second mixer stage
Automation: LabBox® with the following equipment:
Interfaces: 8 Pt100 temperature measurement inputs, 8 analogue inputs (current and voltage), 8 analogue outputs (current and voltage), 4 digital outputs (24 V AC), 4 digital outputs (44 V AC), 12 serial interfaces
Materials: MMRS base plate: Aluminium; parts in contact with media made of stainless steel or Hastelloy (standard, others available on request); seals in contact with media: FFKM otherwise FKM (others available on request)