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NS-Instruments - Model CSTR-5L 10L -Fermentation Reactor
Developed by Nova Skantek Biochen Instruments, the fermentation simulation system is stored locally or in the cloud for long-term operation of multiple sets of anaerobic reactors of different sizes and configurations in continuous operation mode. The use of this simulation system can easily simulate the operation of the reactor under the continuous feeding operation of the actual engineering under the condition of the actual project, and help researchers optimize the engineering design and process operation parameters. At the same time, the system has the characteristics of online monitoring and fast operation, providing a professional and standardized test platform for scientific and technical personnel in different regions of the world to support the comparison and sharing of data and test results between different scientific research teams.
High-throughput multi-channel reactor group, compared with traditional agitation reactor, can achieve a high degree of automation on a small scale simulation, achieve seamless docking between laboratory-scale production, and integrate monitoring and data analysis of various process parameters to help researchers improve their understanding of the process, as well as assist large and medium-sized biogas projects and industrial biogas production enterprises to optimize production processes and reduce operating costs.
Simulations guide real operations
It can simulate the operation of the reactor in the actual operation of biogas engineering in a long-term and stable manner, and monitor the changes in process parameters, through highly automated, standardized measurement and data processing solutions, to help you better predict the problems and results that may occur in the actual project, whether you are a researcher or an engineer, through the SIGTUNA system simulation of the data feedback, can easily determine the optimal process conditions for engineering operation, and optimize the design parameters to help you rationally arrange capital investment to maximize the economic benefits of engineering operation.
Open solutions
Support manual / automatic feeding, while supporting a single / multi-material mixing feed, can better achieve low solid concentration material stable feeding and operation; and each group of fermentation units can be independent of each other. The 5L CSTR reactor can be freely combined to achieve simulation such as hydrogen dark fermentation, two-phase anaerobic fermentation, high-inline solid-dry fermentation, leachate reflow experiment and landfill anaerobic fermentation, and the high flexibility can meet the needs of various simulation studies.
Product specifications and conditions of use
- Dimensions: (1000+220) ×850×1650 (L×W×H) mm
- Total weight of equipment: 185kg (excluding reactants)
- Ambient temperature: 5-35 °C Ambient humidity: 0-80% RH Installation height: ≤ Elevation 2000 m atmospheric pressure: 76kpa ~ 116kpa Degree of protection: IP42
- Basic Module: IP43
- Digestion module: IP42
Automatic feeding mechanism
- Feeding method: Piston-type actuator Effective volume of storage tank: 2L
- Materials: Acrylic, ABS
- Dimensions: OD×ID×L: 145×125×180mm
- Drive mode:86 series closed-loop stepper motor
- Torque: 12.5 Nm
- Transmission mode: linear screw slide + belt
- Screw guide 5mm, stroke 200mm
- Feed motion controller: DC 24V 10A power supply, size: 148×93×40mm
- Weight: 18kg
- Gas flow and DAQ unit
- Principle: Gas-liquid Replacement and Ballpower Control
- 6 sets of trace gas flow can be operated at the same time
- Supports up to 12 channels of analog signal acquisition:
- 6 channel 4-20 mA current passive signal input, 6 channel 4-20 mA current active signal input
USB 3.0 interface
- Built-in temperature and pressure sensor Embedded processor for fully automatic data acquisition and analysis Measurement resolution: 1.8 mL (standard) Inspection capacity: Single set of standard configuration channels (1.8 mL resolution) Accumulated gas production measurement up to 85L Specification size: 46 × 18 × 33 cm Material: engineering plastics, aluminum alloy Repeatability: ±1%
- Data Acquisition DAQ
- 10-inch capacitive touch screen with 1280×800 dpi resolution
- Supports up to 12 channels:
- 6 channel 4-20 mA current passive signal input, 6 channel 4-20 mA current active signal
- Number of Inputs
- Automatic recording of gas cumulative volume and gas yield
- Real-time signals and historical data
- USB 3.0 interface
- Power supply: 24 V DC/1.0 A
- Dimensions: 21 × 18 × 35 cm
- Additional description (Rack: MB industrial aluminum profile, load bearing section design, reliability connection bracket, a variety of combinations)
