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NS-InstrumentsModel Sekvent B06F -Anaerobic Fermentation Simulation System

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The anaerobic fermentation simulation system was developed by Nova Skantek Biogener and is stored locally or in the cloud for long-term operation of multiple sets of anaerobic reactors of different sizes and configurations in continuous operation mode. The use of this simulation system can easily simulate the operation of the reactor under the continuous feeding operation of the actual engineering under the condition of the actual project, and help researchers optimize the engineering design and process operation parameters. At the same time, the system has the characteristics of online monitoring and fast operation, providing a professional and standardized test platform for scientific and technical personnel in different regions of the world to support the comparison and sharing of data and test results between different scientific research teams.

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High-throughput multi-channel reactor group, compared with traditional agitation reactor, can achieve a high degree of automation on a small scale simulation, achieve seamless docking between laboratory-scale production, and integrate monitoring and data analysis of various process parameters to help researchers improve their understanding of the process, as well as assist large and medium-sized biogas projects and industrial biogas production enterprises to optimize production processes and reduce operating costs.

  • Guide the experimental parameter setting, control in/out of the material
  • Real-time acquisition and storage of process parameters such as gas production, pH/ORP
  • Excel export for easy editing and data processing
  • Optimize process parameters OLR, HRT, etc. to improve gas production rate
  • Automatically generate system reports to optimize design parameters for maximum economic benefit
  • Supports cloud storage and remote monitoring customization

Anaerobic reaction unit

  • Best combination of reactors 3 options: CSRT-5G/CTR-10S/CTR-5S
  • Reactor type: continuous stirring kettle reactor Working volume: 5L/10L Reactor Material: High borosilicate glass/stainless steel (AISI 316) Mixing method: mechanical stirring, can regulate the mixing speed, direction and cycle, up to 300rpm; Temperature control mode: external circulating water bath (sold separately) Indoor use Fermentation bottle working volume: 2L
  • Reactor Material: Glass
  • Water bath box size: 53 × 33 × ×24cm
  • Water temperature control: ≤95 °C (203 °F, accuracy: ±0.2 °C)
  • Mixing method: mechanical mixing, controllable mixing rate, direction and cycle, maximum speed 200rpm 
  • Gas flow and DAQ unit
  • Principle: Gas-liquid Replacement and Ballpower Control
  • 6 sets of trace gas flow can be operated at the same time
  • Supports up to 12 channels of analog signal acquisition:
  • 6 channel 4-20 mA current passive signal input, 6 channel 4-20 mA current active signal input

USB 3.0 interface

  • Built-in temperature and pressure sensor Embedded processor for fully automatic data acquisition and analysis Measurement resolution: 1.8 mL (standard) 
  • Detection capacity: Single set of standard configuration channels (1.8 mL resolution) cumulative gas production measurement up to 85L
  • Dimensions: 46 × 18 × 33 cm
  • Materials: Engineering plastics, aluminum alloys
  • Accuracy of repeatability: ±1% 

Software and systems

  • Continuous Experimental Professional Software
  • Running Linux-based applications with built-in embedded chips
  • Online monitoring of gas flow and cumulative volume
  • Real-time on-line pressure and temperature standardization correction
  • Multiplexing
  • Independently run batch experiments with technical support at different start-up times
  • Provide user-friendly interface guidance for experimental design
  • Real-time signals and historical data
  • Provides real-time system diagnostic logs
  • Power supply: 24 V DC/3A (anaerobic reaction unit: mechanical mixing)          
  • 12 V DC / 3A (gas flow and DAQ unit)
  • Environment: Indoor