Oxidator Plants
The ROTAMILL Oxidator is a thermal regenerative exhaust gas purification plant that cleans solvent or odor loaded exhaust gasses. Through extremely high intern heat recovery it is possible to run the combustion process without or with a low consumption of fuel.
Large volumes of air can be cleaned with the positive effect of a thermal heat recovery system. Exhaust gasses that contain hazardous substances are leaded through hot ceramic bodies of the heat exchanger first. Thereby the exhaust gasses are heated up to reaction temperature. In the downstream combustion chamber the hazardous substances are oxidated at temperatures of up to 850°C. The resulting combustion heat reduces the power requirements of your burner, depending on the pollutant and its heating value.
Afterwards the hot gasses are flowing through the heat exchanger, where they deliver their energy content. Now the cleaned exhaust gasses can be blown into the atmosphere.
ROTAMILL’s Oxidators convince through their excellent heat recovery and clean gas value. They are also lying under the regulations of TA-Luft. Depending on the initial concentration and the required clean gas value, the Oxidator is provided with an additional scavenging air filter or a third reactor.
ROTAMILL-OXIDATOR-plants are designed individually, depending on the exhaust gasses. We provide the following series:
Depending on the exhaust gas problem ROTAMILL OXIDATOR plants are constructed as
- 2-chamber-plants
- 2- chamber-plants with buffer container
- 3- chamber-plants
- More- chamber-plants
ROTAMILL-OXIDATOR-Anlagen feature
- Reliable high purification rate
- Effective and efficient intern power
- Low operating costs
- Robust plant operating
- Low maintenence
ROTAMILL exhaust gas purification systems are used in the
- Chemical industry
- Pharmaceutical industry
- Food and textile industry
- Surface coating
- Print industry
- Ceramic industry
- Paint and lacquer industry
- Rubber industry
- Polymer processing
- Waste treatment
- Recycling industry
Heat exchanger – for high energy efficiency of your plant
- Optimized heat exchanger geometry for thermal efficiency of up to 98%
- Optimized design of the heat exchanger for an even gas flow
- Structured ceramic accumulator for low pressure losses
- High temperature resistant up to 1300°C (2372°F)
- Unsusceptible to pollution through channel structure
- No danger of deactivation because it is not catalytic
Innovative poppet valve – own design
- No wearing-out sealing
- With seal gas sealing
- Low maintenance through slide bearings
- Central controlling
- High availability
- High temperature operating range
Innovative combustion system – oxidation through heat
- With pilot burner for a short response time
- Balanced pressure regulator, therefore no mechanical rodding
- With BCU370 of Kromschröder according to EN 746-2
- Stable burner operation
- All data is available via PROFIBUS
- Easy diagnosing
- Improved energy balance
- WithOXIDATOR PREMIUM-class™ available: gas injection into the combustion chamber
Safety functions according to DIN EN 12753 – We care about your safety
- Safety temperature limiter for overtemperature in the combustion chamber
- Monitoring of the minimum air flow
- Repair switch for turning machines
- Emergency stop chain