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Esimtech - Model ESIM-PDS9B -Portable Drilling Well Control Simulation Training System
The ESIM-PDS9B is a compact and portable drilling and well control simulation training system created by Chengdu Esimtech. It is engineered to facilitate comprehensive training for personnel involved in petroleum engineering operations such as drillers, drilling technicians, and supervisors. This system is compliant with IADC and IWCF standards, integrating computer technology, virtual reality, and simulation techniques to emulate real-world drilling scenarios with high precision. It features a robust set of portable hardware including consoles for drilling, top drive, BOP, and choke systems, all designed for ease of transport and setup. The software suite offers real-time parameter displays, non-sequential operation modes, and realistic sound effects. Through the use of advanced mathematical models, the system accurately simulates pressure, torque, drilling rate, and other key parameters to mimic actual drilling conditions. Additionally, it supports flexible configuration and diverse training scenarios to target specific operational challenges and enhance trainees' problem-solving skills. The system is also cost-efficient, ensuring minimal operational risks and low maintenance requirements.
The portable well control simulation system is developed by Chengdu Esimtech Petroleum Equipment Simulation Technology Co., Ltd, specializing in drilling simulation training, featuring convenient carrying and perfect functions. The system complies with the standards of IADC and IWCF.
The system combines petroleum engineering, computer technology, virtual reality and computer simulation technology. It is mainly used for training of new employees, drillers and assistant drillers, drilling technicians, drilling foreman, drilling supervisors and so on.
The system uses mathematical models to simulate various working conditions and parameters such as pressure, torque, drilling rate and displacement, etc. in petroleum engineering operations, accurately reacting the relationship between these physical parameters to achieve the same effect as actual drilling operations. It can flexibly set drilling parameters, such as well bore configuration, formation and equipment parameters, to make the training more flexible and targeted. The software system can realize realistic simulation of rig operations with non-sequence structure to get the system closer to that actual. Virtual reality technology makes up a vivid perceptual environment, and 3D animation is synchronic with the real operation ， delivering an immersive experience in combination with simulation sound effect.
The system consists of portable hardware, graphics system and supporting software. Hardware system is designed in accordance with industrial standards, and the data acquisition system and control system are composed of embedded devices to ensure the reliability of the equipment to the greatest extend. Its input cost and maintenance cost are low with risk-free security.
ESIM-PDS9B Portable Drilling Well Control Simulation Training System
- Calculate WOB during drilling, calculate pump pressure after pump is started, and calculate the fluctuating pressure during tripping.
- Simulate hard shut-in process and soft shut-in process.
- Simulate shut-in with blow-out preventer inside drill string
- Calculate shut-in drill pipe pressure of the drill string with non-return valve.
- Simulate the pressure change of gas migration.
- Reflect the fluctuating pressure when pipe coupling passing through the closed annular ram.
Main Hardware devices
The system mainly contains driller console, portable top drive console, portable BOP console, and portable choke console. The consoles are made by aluminum alloy, with the advantage of small size, and easy to carry.
Portable driller console
Portable driller console is as shown in figure 2. The control and displaying contents are the same as real driller console. It can simulate drawworks raising and lowing, pump speed adjusting, rotary rate adjusting, etc. This panel can display parameters such as pump speed, pump pressure etc. at real time.
Portable top drive console
As shown in figure 3, portable top drive console can simulate various operations and logic controls, such as adjusting top drive speed rate, IBOP, turret lock, links rotation, links tilting, clamp, operation (drill, spin, torque), direction (FWD, Stop, REV). Besides, it can display the data of torque and speed rate in real time.
Portable BOP console
Portable BOP console is as shown in figure 4. The control and parameter display are the same as real products. The parameter display is the same as real device. Portable BOP console simulates one annular, two pipe rams and one blind ram. Besides, it can simulate the close and lineup of kill line and choke line
Portable choke console
Portable choke console is as shown in figure 5. Parameters such as casing pressure, drill pipe pressure, kill manifold pressure, pump speed, total strokes, choke position, etc. are displayed on this panel. There is also choke position adjusting knob on this panel.