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Pulsar MeasurementModel Sludge Finder 2 -Sludge Blanket Level Control

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The Sludge Finder 2 provides reliable and continuous sludge blanket level measurement. The two-part system has been purposely designed for sludge blanket level measurement, operating ultrasonically through a liquid. The Sludge Finder 2 uses proven echo processing algorithms to identify the sludge interface level using state of the art technology only found in this unit!

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Sludge blanket level control is a crucial aspect of any process that includes primary settlement tanks, secondary settlement tanks, tertiary settlement tanks either with stationary or traveling bridges, clarifiers, gravity thickeners, or sequencing batch reactor systems. Sludge blanket level measurement works by measuring the distance between the sludge blanket surface and the water level. Once the sludge has reached the required density, the accompanying controller will then switch on the pumps and pump the sludge through into digesters, ready for the next treatment stage.

Effective sludge blanket level measurement can help treatment plants or industrial processes to generate their own electricity, ensure that pumps are being used efficiently, ensure that excess sludge is not being pumped into our local water sources, aids with compliance to health, safety, and environmental regulations, and finally, ensures that further sludge handling processes such as thickeners and dewatering equipment are all performing to their maximum with the correct concentration of sludge.

For more information on the two-part Sludge Finder 2 and Viper transducer system, visit the download section where you`ll find all the product information and case studies.

  • Continuous single or dual-channel level control
  • High-frequency gives high-reliability long term
  • Self-cleaning transducer removes the need for regular inspection
  • SBR tank applications can be monitored
  • Easy set-up via the drop-down menu on large clear display
  • The unit can track two different echoes with one transducer
  • Radio telemetry system - optional

Spec: Description:

  • Weight: 1 kg (2.2 lbs)
  • Cable entry details: 10 cable entry knockouts, 5 x M20, and 1 x M16 underside. 4 x PG11 at rear
  • Operating Temperature (Electronics): -20 °C to +50 °C (-4 °F to +122 °F)
  • Analog output:
  • 2 x isolated (to 150 V floating) output of 4-20mA or 0-20mA into 1 kΩ (user-programmable and adjustable) 0.1% resolution
  • Digital output: Half-duplex RS232
  • Display: 192 x 128 pixel illuminated graphical display showing a variety of screens including echo profile. Fully programmable display options, integral keypad with menu navigation keys
  • PC Software: Sludge Finder PC within PC Software Suite - compatible with XP (service pack 3), Windows 7/8/10
  • Fuse: 2 A slow blow
  • Operating Voltage: Universal 100-240 V AC 50/60 Hz, 22-28 V DC
  • Power Consumption: 20 W maximum power (typically 11 W)

Viper Sensor Specifications

Spec: Description:

  • Sensor body dimensions: 78 mm x 195 mm (3.07 in x 7.67 in)
  • Sensor body weight: Nominal 1.5 kg (3.3 lbs)
  • Sensor body material: Valox 357
  • Wiper blade - Stainless steel
  • Transducer cable extensions: 4-core screened
  • Maximum separation: 200 m (656 ft)
  • Enclosure protection: IP68
  • Accuracy: 0.25% of the measured range or 10 mm (0.39 in); whichever is greater
  • Resolution: 0.25% of the measured range or 10 mm (0.39 in); whichever is greater
  • Max range: 10 m (32.8 ft)
  • Min range: 0.3 m (0.98 ft)
  • Minimum sludge density: 0.5% concentration

Option: Description:

  • Communications: Modbus
  • Profibus communications option V1
  • DX80 radio transmitter
  • Cable: Various cable lengths available
  • Mounting: Sludge Finder 2 Cabinet
  • Mounting Kits & Brackets available