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Model Hollow Axles -Shuttle Inspection System
In the railroad industry, hollow axles and hollow shafts with longitudinal bore are inspected at regular intervals with ultrasound. The SHUTTLE ultrasonic inspection system enables the detection of the possible defects in manufacturing and maintenance using local immersion technique.
- Interchangeable immersion technike probes in rotating probe system
- Non-contact inspection with oil as couplant
- Diameter range: ≥ 25 mm
- Easy adaption of probe system diameters
- Feed unit with integrated cable and chain storage
- Electric lifting system with remote control for attachning the feed unit
- Fast and ergonomic setup
- Space requirement of only 1 m
- Inspection times per axis: 10 minutes
- System availability: 97% (just 3% downtime for routine maintenance)
- Detection of transverse, longitudinal as well as volume defects
- Certified according to the regulations of German, Swiss, British and Russian railroad operators
Trolley dimensions
LxWxH in mm: min.: 1060 x 720 x 1210 / max. 1060 x 720 x 2008
Hardware
PC for inspection with industrial screen and keyboard
UT electronics with position-dependent amplification
PLC
Software
Convenient inspection software
Easy parameterization
Easy documentation of inspection results
Manual and mechanized inspection possible
Special analysis operation
PGC editor for setting up new axes
Optional storage of TD data for offline analysis
Couplant
Integrated oil circuit, oil tank capacity 10L
Oil pressure adjustable
230 V UPS for chang of location without system shutdown (30 min)
Probes
4,5 MHz probes
Probe system for 30 mm bores: four probes (2×37° and 2×0,5°)
Probe system for 53 mm to 90 mm bores: eight probes (2×37°; 2×0,5°; 2×45° and 2×70°)
Adaption of probe system to other sizes possible
Rotation speed max. 90 rpm, feed per revolution 3-5 mm
Trigger distance 1°
- Customized software
- Remote maintenance and calibration
- Filtering of results to show just relevant indications
- Intuitive operation
- Intuitive Bedienung
- Easy to understand, safe reports