Hellweg Maschinenbau GmbH & Co. KG

HellwegSmart Control System

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Smart Control is new control system that provides user-friendly monitoring, maintenance & repair and guarantees safe and intuitive operation. As with conventional Hellweg granulators, the digital version of each granulator with Smart Control focuses on user-friendliness: the familiar fast operation and intuitive interfaceensure perfect processes.

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To ensure safe and smooth operation, power consumption, rotation speed and temperatures are measured, analysed and documented in real time. In this way, direct conclusions can be drawn about relevant downtimes and excess of these is reported at an early stage – long before malfunction can occur.

With the new “eco” operating mode, power consumption can be reduced by up to 40%. The Smart Control unit measures the power consumption, evaluates it over long periods of time and actively learns the requirements of the respective applications, in order to independently apply optimum operating settings. During operation, the operator can read current consumption with a digital Ampere meter in real time operation and gain access to detailed statistics on long term operation.

Another novelty is boost operation, with which the grinding capacity can be temporarily increased, in order to compensate for production-related fl uctuations. In addition, various rotation speed ranges are available for a wide variety of plastics. Even plastics with extremely low melting temperatures can be granulated without using additional cooling.

Industry 4.0 features

  • OPC UA data exchange standard
  • including Smart Control SECURE+
  • monitoring of the bearing temperature to prevent bearing damage
  • real-time display (measurement) of electricity consumption
  • real-time storage of electricity consumption
  • operating hours counter with active alarm unit for blades, sieves and V-belts
  • rotation speed monitoring and control
  • measurement, display and storage of power output
  • internal storage up to 10 years
  • detailed statistics on electricity consumption
  • active warning display
  • active maintenance instructions

  • different operating modes for numerous plastics
  • eco operation with up to 40% energy saving
  • digital Ampere meter
  • smooth start
  • safe shutdown (fast-stop)
  • rotation direct monitoring
  • V-belt fi re monitoring with emergency shutdown
  • inclusion of V-belt tension-tester
  • operator-friendly, illustrated “step-by-step” instructions for cleaning, blade change & adjustment, checking and changing V-belts and maintenance (visual inspection)
  • intuitive and fast operation
  • hybrid solution – both touchscreen and key operation is available
  • remote monitoring
  • spare parts request by
    GRANUmaster smart Control Professional