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MS sonxTOP - Model NEWTON -Ultrasonic Servo Welding Machine
The MS sonxTOP NEWTON ultrasonic servo welding machine is the advanced model from MS Ultraschall that incorporates the company's proprietary MS paralliCer© technology. This machine is designed to deliver superior welding capabilities with reinforced mechanical components tailored to handle force ranges up to 9,000 N. It is ideal for a wide range of industrial applications including automotive, medical technology, and packaging. The integration of servo technology ensures precise control over welding parameters, enabling high-quality and repeatable welding results. This model is particularly suited for industries that demand rigorous quality standards and high production efficiency. Its technical enhancements permit flexibility and adaptability for various ultrasonic welding tasks.
The products from our MS sonxMAC range are flexible, customer-specific and turnkey ultrasonic plastic welding machines for applications in the automotive, medical technology and consumer goods industries. As a manufacturer with locations in all four major automotive markets – Europe, North America, South America and Asia – MS Ultrasonic Technology Group is not only the right partner for leading technology, but also for efficient logistics and customer proximity.
Our plastic welding machines embody our wealth of experience in ultrasonic plastic welding, along with our all-round knowledge of automotive industry requirements. Often featuring patented technologies, the machines are specifically designed for automotive exteriors, interiors and small automotive parts, making them economical and reliable solutions for OEMs, Tier 1 and Tier 2 suppliers.
Applications
Ultrasonic welding of
- Instrument panels
- Door trims
- Rear spoilers
- Trim elements
- Pillar and luggage compartment trims
Ultrasonic punching-welding of
- Bumper coverings
An overview of the benefits of our MS sonxMAC ultrasonic special machines:
- “Made by MS Ultrasonic Technology” components
- Solutions based on many years of experience
- Industry knowledge: broad technical expertise in the automotive sector
- Over 3000 completed projects
- Modular design for total flexibility
- Punching processes (mechanical and ultrasonic-supported) in combination with other processes such as ultrasonic welding, gluing, deep drawing and embossing
Processes
MS sonxMAC ultrasonic special machines incorporate a broad range of processing methods:
- Ultrasonic punching
- Ultrasonic welding
- Ultrasonic riveting
- Ultrasonic cutting
- Ultrasonic embossing
- Mechanical processing
- Clips and screws
- Infrared riveting
- Heat contact welding
Handling
MS sonxMAC ultrasonic special machines can be flexibly integrated into existing plants thanks to three modern handling concepts:
- Integrated station
- Linear robotics
- Industrial robotics
- MS sonxWARE Tensile Test: simplified tensile test function
- MS sonxWARE Log: log function for monitoring specified pages
- MS sonxWARE USB User Administration: user log in via USB stick
- MS Input/-Output Package Extended: 30 inputs/outputs
- MS sonxWARE Network: simple data exchange between machine and PC
- MS Sequence: simple step-by-step programming to define your preferred program sequences
- Further software and hardware options can be found in the technical data sheets
- Special features of the MS sonxTOP NEWTON:
- Reinforced mechanical components adapted to force ranges of up to 9,000 N,
- design of servo drive components adapted to welding forces of 9,000 N,
- ideal for cut & seal applications as well as for welding applications of large components requiring welding forces above 3,000 N
- Component memories : Recipe management of up to 1,000 welding recipes
- Generator output :
- 20 kHz / 6,000 W
- 20 kHz / 4,000 W
- Forces :
- Force range 20 kHz: 750 – 9,000 N
- Controller : Combination of turn-off options STANDARD / VARIO / KOMBI
- Time
- Energy
- Absolute path
- Relative path
- Absolute performance
- External turn-off
- Profiling : 10 levels + 2 holding forces (force, speed, amplitude)
- Displays : 17.3 inch
- Interfaces :
- USB
- Ethernet