Sihai - Waste to Energy Pyrolysis Plant

Waste to oil pyrolysis plant is an innovative solution that transforms waste materials into valuable oil products. This advanced pyrolysis plant is designed to efficiently convert waste into pyrolysis oil, carbon black, and steel wires, all while adhering to the highest environmental standards. Our plastic pyrolysis plant not only offers a sustainable approach to waste management but also provides a lucrative opportunity for businesses looking to tap into the recycling industry.

Waste To Energy--- How Can Waste/ Trash Produce Renewable Energy?

Pyrolysis plants are innovative and environmentally friendly oil recycling machines designed to convert waste materials into useful products like fuel oil, carbon black, and steel wire,  etc.

By utilizing the pyrolysis process, these plants are able to break down organic materials like plastics, rubber, and oil sludge into their component parts without releasing harmful emissions into the atmosphere.

How The WTE Recycling Pyrolysis Plant works?

 RAW MATERIAL FEEDING (2 HOURS): Load recyclable material  into the reactor by loader, after feeding all material , seal the feeding door. 

REACTOR HEATING ( 8~10 HOURS):  Start heating the reactor with oil burners, and  when the temperature reaches around of 200 degrees, the oil gas will continuous being produced until the temperature reaches 350-450 C. Oil gas will flow through oil gas separator and enter the condensers and being liquified as fuel oil. The uncondensed gas will be purified by the water seal and transmit back to the burning chamber to be reused as heating material.

SYSTEM COOLING(4~5HOURS): After the oil is all condensed, leave the machine for cooling. 

DISCHARGING(2 HOURS):  When temperature decreases to 100 degree, can start to  discharge the carbon black.

Waste Management:

Pyrolysis plants are able to reduce the amount of waste that ends up in landfills or incinerators. These plants recycle and reuse waste materials into a valuable renewable resource. 

2. Energy Generation:

The pyrolysis process generates a combustible gas called syngas, which can be used to produce heat as fuel. 

3. Customized Design

Configurable Setup: Tailor-made to fit the specific requirements of your operation, ensuring optimal performance and efficiency.

4. Modular Cooling System

Integrated Design: The cooling system combines oil gas cooling, oil storage, and hydroseal in a modular design for ease of transportation and installation.

5. Auto Screw Discharging System

Efficiency and Safety: Equipped with a water-cooled auto screw discharging system for high-efficiency production and safety, fully enclosed to meet environmental standards and protect workers` health.

6. Steel Structure Burner and Reactor Base

Reduced Civil Works: Streamlined design reduces the need for extensive civil works, cutting down on installation time and costs.

7. Certified Products

CE, ISO, and SGS Certification: All our products are certified, ensuring compliance with international safety and quality standards.

8. Valuable Products:

The pyrolysis waste will eventually produce fuel oil, which has a calorific value of up to 10600kcal and can be used for heating in boiler plants, cement plants, brick plants, fuel oil burners and other places where fuel oil is needed. The Pyrolysis-Carbon (carbon black) can be used as coal for heating.

Pyrolysis Oil

Versatile Energy Source: Use directly in heavy oil generators for electricity, reprocess into non-standard diesel for various engines, or sell to industries like ceramics, cement, and steel.

Carbon Black

Industrial Applications: Pressed into briquettes for fuel, used in rubber production, or reprocessed for use in the plastic and rubber industries as a fortifier and filler.

Steel Wires (from waste tires)

Direct Sales: High demand in steel factories, offering a direct revenue stream from waste tire recycling.

Combustible Gas

Sustainable Energy Loop: Recycled back into the furnace for reactor heating, creating a closed-loop energy system.