Komax Zeta - Model 630 -Wire Processing Machine
The Zeta 630 increases productivity in control cabinet construction with two process modules from batch size 1 and with up to 36 different wires in the wire changer. The wide variability of control cabinet construction requires many materials such as wire types, terminals or ferrules. The Zeta 630 allows just-in-time processing in batch or sequence production of various wires for cabinet building without changeover – thanks to the automatic wiref changer with 36 positions, the CM 1/5 GS module for five different ferrules and the CM Duo for 4 mm² / 6 mm² sleeves. With the three special blade pairs, cross sections of 0.22 to 6 mm² can be perfectly processed in sequence. The processing parameters are converted via TopConvert and sent automatically by the Komax WPCS interface directly to the machine without any manual programming effort.
36 wire variants available in the wire changer
Automated processes reduce production time by up to 50 percent. The automatic wire changer provides up to 36 different wires without a changeover.
The cutting unit with three blade pairs processes cross-sections of 0.5 to 6 mm² perfectly in sequence. High-quality, durable blades enable high process speeds.
The integrated bundler sorts the batches and fixes the appropriate wires with adhesive tape in a single process step. Even complex jobs can be completed without much effort.
The CM 1/5 GS module processes up to five different ferrules. Reliable, fully automatic production ensures consistently high quality.
The automatic marking system for two different inkjet markers optimally labels the wires before completion for easy logistics and further processing.
Zeta 630
Metric
- Shortest wire length for one-sided processing: 3.35 in
- Shortest wire length for two-sided processing: 9.45 in
- Strip length side 2 max.: 0.98 in
- Strip length side 1 max.: 0.98 in
- Wire outer diameter max.: 0.24 in
- Wire cross section min.: AWG24
- Wire cross section max.: 6 mm²
- Wire draw-in speed max.: 10 m/s
- Length accuracy: ± 1mm or < 0.2% (depending on cable length)
- Wire changer (in steps of 6 wires): 36 wires
- Sequence processing (number of wires): 36 wires
- Noise level (without crimp modules) max.: 80 dB
- Electrical connection: 3 × 208 - 480 V 50/60 Hz, 3 kVA (base machine)
- Compressed-air connection: 5 – 6 bar
- Air consumption (without modules): 7 m³/h
- Network connection: Ethernet
- Exhaust connection: Upon request
- Compressed-air quality in accordance with DIN/ISO 8573-1: Compressed air, dry, filtered (10 μm), oil-free
- Weight (approx.): 1700 kg
- Length: 2365 mm
- Width: 2005 mm
- Height (with safety cover closed): 1990 mm
- Height (with safety cover open): 2870 mm
- Minimum clearance around equipment for maintenance work: 1500 mm
- Floor conditions: Level, stable, clean and vibration-free bearing surfaces. Bearing surface for machine bearing points, made from a continuous base plate of concrete. No expansion joints between machine bearing points. Bearing surface is slip-proof. No plastic or asphalt coatings.
- Processing outside the specifications: Processing outside the specifications upon request. In case of doubt, we will be happy to provide processing samples for your wires.
- Hard, tough wires: In the case of extremely hard, tough wires, processing may not be possible even within the cross section range. In case of doubt, we will be happy to provide processing samples for your wires.
Imperial
- Shortest wire length for one-sided processing: 3.35 in
- Shortest wire length for two-sided processing: 9.45 in
- Strip length side 2 max.: 0.98 in
- Strip length side 1 max.: 0.98 in
- Wire outer diameter max.: 0.24 in
- Wire cross section min.: AWG24
- Wire cross section max.: AWG10
- Wire draw-in speed max.: 33 ft/s
- Length accuracy: ± 0.039 in or < 0.2% (depending on cable length)
- Wire changer (in steps of 6 wires): 36 wires
- Sequence processing (number of wires): 36 wires
- Noise level (without crimp modules) max.: 80 dB
- Electrical connection: 3 × 208 - 480 V 50/60 Hz, 3 kVA (base machine)
- Compressed-air connection: 73 – 87 psi
- Air consumption (without modules): 247 ft³/h
- Network connection: Ethernet
- Exhaust connection: Upon request
- Compressed-air quality in accordance with DIN/ISO 8573-1: Compressed air, dry, filtered (10 μm), oil-free
- Weight (approx.): 3748 lb
- Length: 99.2 in
- Width: 78.9 in
- Height (with safety cover closed): 78.3 in
- Height (with safety cover open): 113 in
- Minimum clearance around equipment for maintenance work: 59 in
- Floor conditions: Level, stable, clean and vibration-free bearing surfaces. Bearing surface for machine bearing points, made from a continuous base plate of concrete. No expansion joints between machine bearing points. Bearing surface is slip-proof. No plastic or asphalt coatings.
- Processing outside the specifications: Processing outside the specifications upon request. In case of doubt, we will be happy to provide processing samples for your wires.
- Hard, tough wires: In the case of extremely hard, tough wires, processing may not be possible even within the cross section range. In case of doubt, we will be happy to provide processing samples for your wires.