Anhui Zengran Packaging Machinery Co., Ltd
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Zengran - Model ZR-300 -Full Auto Feeding Bag Washing Powder Filling Machine
Full Auto Feeding Bag Washing Powder Filling Machine are all controlled by servo. The design will fully consider the material characteristics, on-site use environment and technical requirements, and combine the use habits to emphasize the reliability, simplicity and ease of operation of the equipment. Labor intensity of personnel, etc. The equipment has the characteristics of reasonable design, compact structure, convenient operation, high degree of automation and easy maintenance.
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Workflow:
bag picking→bag pressing→bag loading→bag delivery→bag opening→spooning and unloading→heat sealing→shaping→bag dropping
Description:
- Bag taking: the bag taking mechanism is controlled by the cylinder, and the bag is taken out from the top of the bag storehouse, and the bag opening is pressed and leveled by the bag pressing mechanism.
- Bag loading: The bag loading mechanism is controlled by the servo, and the bag pressing mechanism compresses the bag and then rotates to a position horizontal to the discharge port.
- Bag feeding: The bag feeding mechanism is controlled by a servo trolley, and the clamping mechanism clamps the bag and then moves from the upper bag position to the lower material opening position.
- Bag opening: the bag opening mechanism is controlled by a vacuum pump to open the bag mouth.
- Spoon throwing and feeding: the ladle throwing mechanism is in the vertical direction, first throwing the spoon and then unloading.
- Heat sealing: After the blanking is completed, the trolley servo will send the bag to the heat sealing station for sealing.
- Shaping: After the sealing is completed, the bag is sent to the shaping station by the trolley servo for shaping. The effect of shaping is to make the mouth of the bag more beautiful.
- Packaging qualification rate ? 98%.
- Inner membrane bag damage pollution rate (‰)?2.
- Equipment failure rate (%)?1.5.
- The noise of running with material is less than 80dB(A).
- Equipment features (not available in peers):
- The whole machine adopts full servo drive mode, no mechanical wear, stable operation, high speed and precise positioning of the whole machine.
- The whole machine adopts a helical planetary reducer, and its service life is higher than that of the straight-toothed reducer used in the same industry.
- The vacuum pump cooperates with the customized vacuum chamber to ensure that the vacuum pressure is fast and stable.
- The bag pressing mechanism ensures that the bag on the word bag and M bag is stable and does not wrinkle.
- Sealing and shaping to ensure a beautiful seal.
- Compatible with word bag and M bag.
Stability, our company guarantees stability from the following aspects
- Vulnerable parts are not "vulnerable", they can best reflect the stability of the equipment, and the vulnerable parts are usually ignored by customers and also by equipment manufacturers. Our company uses high-quality products to ensure " not vulnerable.
- The core components are all very mature products with stable performance and extremely low failure rate.
- The circuit has overvoltage, undervoltage, phase loss, short circuit and other protection functions to reduce failures caused by voltage instability or wiring errors.
- Quality management system, one week of continuous operation before the equipment leaves the factory, and carefully check the possible problems in assembly and debugging. After the equipment is installed and debugged at the site, our company requires the debugger to check again, and resolutely prevent minor problems (such as loose screws, etc.).
- Operability:
- The operating system is controlled by a touch screen, which is convenient for inputting various parameters and monitoring various states of the system.
- The alarm protection function is complete, and the fault point and cause can be accurately located.
- System detection function, which can easily find the cause of the failure.
- The system can store a variety of formula parameters, which can be switched with one key when changing the packaging specification.
- Machine model:ZR-300
- Equipment material:304 stainless steel (frame) + aluminum + carbon steel
- Remove the bag:Vacuum pump and suction cup
- Pneumatic components:Taiwan AirTAC
- Car drive mode:Servo drive
- Sealing method:heat sealing and shaping
- Packing speed:18- 24 packs/min
- Packaging bag material:Composite film prefabricated bag
- Host power:≈5.5KW
- Air consumption:≥0.5m3/min
- Drive power:three-phase five-wire 380V 50HZ
- Host weight:1.2T
- Operating environment Room temperature:10-40°C, 30-90%RH, no condensation, no corrosive gas, no dust and other harsh environments
