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G3-Enterprises - Bottling Full Service
G3 Bottling Services provides full-service bottling for wineries, breweries, kombucha companies, and other beverage producers. We offer complete component sourcing, on-site lab services and contract packaging through our California bonded Modesto facility and our American Canyon keg filling facility. Extensive experience with a wide range of packages and production volumes gives us the technical knowledge to manage every aspect of our customers` requirements.
- Multiple fixed lines to support 187mL PET, 250mL Aluminum, 1.5-3L Bag-in-Box, StackTek, and Petainer Keg blow molding
- Multiple shift capability
- Flexible Sourcing: We can use customer packaging or source components and provide a turn-key solution
- Lightly carbonated options for still wine
Our advanced bottling lines are ready to accommodate a variety of package formats in the beverage industry. If we need to add capability for a particular project, we enjoy partnering with our customers to expand our scope even further.
PET/Aluminum BottlingBeverage: Wine- Up to 250 bottles per minute
- Sizes: 187ml PET & 250ml Aluminum
- Shippers: 24 packs
- Screw Caps: ROPE 25x19mm and 28x17mm
- In-line carriers & shipper forming
- Automated depalletizer and palletizer
- Automated case labeling
- Up to 15 bags per minute
- Sizes: 1.5L, 3L
- Max Box Dimensions: 10H x 5W x 4.35L
- Premade bags, web fed
- Leading or trailing spout capable
- Adjustable filler valve (right, left, center)
- In-line carton & shipper forming
- Up to 130 cups per minute
- StackTek PET packaging
- Size: 187mL single serve – 24pk or 48pk case
- Pressure sensitive wrap for individual cups: industry standard 60# stocks and BOPP film
- Shrink sleeve application on stacks of 4: perforated sleeve with a zipper visual and touch feel
- Shrink sleeve not required
- Stacking not required
- Laser cup date coding (Julian or Calendar)
- Up to 97 weeks of freshness
- Average Run Speed 45 bottles per minute
- Bottle types: Glass or PET
- Sizes: 187mL, 375mL, 750mL
- Max bottle height: 340mm (13.4 inches)
- Bottle diameter range: 53mm to 109mm
- Screw Caps: ROPE 30x60, 30x21, and 25x19, Torque-on 30x60 (WAK, Stelvin Lux, Savin)
- Cork: Natural, synthetic, agglomerate
- Capsules: Tin, Polylam, PVC
- In-line labeling (2 station pressure sensitive)
- Laser bottle date coding (Julian or calendar)
- Hot melt case sealing
- In-line case printing (2 sides, SCC or UPC bar codes)
- Up to 40 kegs per hour at Modesto location
- Up to 90 kegs per hour at American Canyon location
- One-Way petainerKeg™
- Sizes: 20L & 30L
- Filling accuracy +/-=0.5%
- First mobile keg filler in the U.S.
-More than Meets the Eye
Our team of experts include microbiologists and chemists who understand beverage behavior under every condition, as well as engineers, mechanics and operators dedicated to optimizing our processes. As part of our service, we conduct multiple quality checks per hour throughout the bottling of a product. Our quality checks include the following:
- Steam Sanitation
- ATP Swab Analysis
- Continuous Dissolved Oxygen Monitoring (DO)
- Filter Integrity Testing
- Hourly Checks for oxygen levels, fill height, label placement, cap torque, case print and finished good quality
- Additional quality checks as required by our customers
- Daily Production Logs documenting quality and production results always available to our customers
- Technical Services support on call during all operating hours.
At our Modesto facility, our quality lab performs the following analytics to meet customer specifications:
- pH
- Acidity (VA/TA)
- Residual Sugar (RS)
- % Alcohol (ETOH)
- Density
- Sulfur Dioxide (Free SO2 / Total SO2)
- Carbon Dioxide
- Oxygen Level (DO / HSO / TPO)
- Microbial Testing
- ISO 9001:2015, Quality Management System