Cleanroom Rotary Die Cutting Service

Pre-cut shapes of adhesive are laminated to material during the die cutting process, leaving adhesive positioned only in the specified area(s). Adhesive free substrates can also be island placed. Hi-Tech Medical has 8 state-of-the-art servo rotary presses capable of island placement in certified cleanrooms.

• Performed in-line with laminating, die-cutting and pouching
• Minimizes or eliminates scrap
• Register within tight tolerance requirements
• Optical sensors control registration
• Register to preprinted substrates

Hi-Tech Medical can pre-print any type of pouch material and package die cut parts inline as they are cut, while printing sequential lot numbers.

• Heat seal pouching creates a moisture vapor barrier
• Cold seal pouching is the fastest, lowest cost in-line pouching option

Hi-Tech Medical has inline Flexo printing on numerous presses in the US and Mexico.

• Pre-print your release liner; either registered or random repeat
• Inline Flexo Print directly onto your die cut parts with electronic registration
• Zone coat and flood coat a wide range of specialty coatings

Hi-Tech Medical can laminate a variety of flexible substrates together with heat or PSA, without entrapping air or contaminants and not stretching the substrate.

• Single station presses
• Multi-station presses
• Capable of laminating up to 12 layers

Pre-printed adhesive materials can be accurately die cut utilizing electronic registration, leaving adhesive positioned only in specified areas. Adhesive free substrates can also be pre-printed and island placed.

• 8 state-of-the-art servo rotary presses capable of this process in certified cleanrooms
• Performed in-line with laminating, die-cutting and pouching
• Minimizes or eliminates scrap
• Register within tight tolerance requirements
• Optical sensors control registration
• Register to preprinted substrates

Hi-Tech Medical is capable of building one-of-a-kind presses if needed to meet your unique requirements.

• Island placement with electronic registration
• Handling widths up to 24″ wide
• Presses in certified clean rooms