Process Development & Scale-up

Many times our customers have a catalyst formulation that has already been developed in the laboratory, or has successfully passed pilot studies. CAI can provide the expertise needed to qualify these systems and quickly get them into full commercial scale manufacture. Our experience with developing catalyst coating processes for a variety of substrates (ceramic honeycomb, metallic honeycomb, foamed supports, wire mesh, and more) coupled with various coating formulations (alumina, mixed oxides, titania) and catalyst formulations (both precious metal and base metal) provides our clients with the breadth and depth of knowledge to develop a full range of manufacturing solutions for their catalyst needs.