Turbo Machinery Upgrading Capabilities
Psicon offers a range of upgrading and repair solutions for compressors, steam turbines, etc. We modernize your equipment or can supply capital spare parts like rotors, diaphragms, casings, blade carriers, blades, etc. We operate independent from the OEM, however using OEM standards and procedures. We have advanced engineering capabilities to model and or simulate the performance of the equipment. We can made FEA’s, gas path analysis and performance calculations.
- Compressor performance upgrades
- Compressor retrofits & rejuvenation
- Rotor design & manufacturing
- Rotor repairs
- Impeller design & manufacturing
- Advanced coatings for impellers
- Turbo machinery parts design and manufacturing
- Casing repairs and manufacturing
- Blade carrier repairs and manufacturing
- Manufacturing of stationary or rotary blades
- High and low speed balancing
- Spin test compressor impellers
- Design and manufacturing of Hirth couplings or Curvic couplings
- Process debottlenecking
- Process simulations Asset integrity management
- Training & 3rd Party consultancy
We offer complex modernization of rotating machines such as steam turbines, compressors, expanders and blowers to restore original or improved operating parameters. We also provide complex reconstruction of existing machines and improvements of its parameters (revamp, retrofit).
We also perform extensive modernization of machineries in order to regain or improve their performance (retrofit, revamp) in framework of which we deliver complete rotors. In addition, we implement modern technologies in terms of sealings, bearings, controls, anti-surge or governing system.
We offer a wide range of professional engineering services such as: stress analysis, dynamic- and aerodynamic calculations, flow path analysis. Reverse engineering and precise measurements of components with the use of the most modern measuring machines and software.
Our workshop we will support any rotor or stationary parts repair possible as per API standards.
All our repairs are done as per API 687 standards.
Scope of rotor repairs:
- Impeller repairs
- Journal repairs
- Seal strip replacement
- Seal sleeve replacement
- Thrust disc and hardware replacement
- Reblading
- High and low speed balancing
- Impeller spin test
- Advanced coatings
Scope of stationary parts repairs:
- Diaphragm bucket or vane repairs
- Inlet guide vane repairs
- Reblading of axial compressor or steam turbine blade carriers
- Seal strip replacement
- Labyrinth replacement
- Turbine casing repairs
Gear type compressor:
We are able to supply new pinion shafts and impellers with hirth coupling connection including spin test and incremental balancing. All parts required for the repairs are designed and manufactured in our workshop ensuring the fastest repairs against the highest quality standards.