Aggity
Smart Factory - Version 4.0 -Energy Management (EMS) and Asset Management (EAM / CMMS) Software
FromAggity
We offer you solutions for Industry 4.0: Planning (APS), Execution (MES), Advanced Analytics (BI / AI), Energy Management (EMS) and Asset Management (EAM / CMMS). We digitize the operations of production plants in order to make them more efficient, flexible and competitive.
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The technological disruption experienced in recent years has facilitated access to a series of tools that until recently seemed within the reach of only a few companies, but which can now form part of the present of any organization.
Our solutions respond to the Planning, Execution, Improvement and Decarbonization needs of Industrial Organizations in all sectors.
production planning
PlanetTogether by aggity is a production planning / sequencing software that seamlessly covers production planning for a manufacturing company. From Master Production Planning (MPS) and Material Planning (MRP) to Plant Sequencing.
It plans and schedules production based on available materials, labor, machine capacity and optimal sequencing based on changeover times.
It plans and schedules production based on available materials, labor, machine capacity and optimal sequencing based on changeover times.
- Main functionalities
- Planning and scheduling at finite capacity
- Management of links between orders, pegging of materials
- Primary and secondary resource management
- Attribute management and setup matrices
- Push-Pull Planning (ASAP - JIT)
- Visual Scheduling
- Graphical and interactive Gantt Chart
- Histogram of resource workloads
- Unattended automatic scheduling
- Multi-user collaboration
- What-if analysis
- Optimization rules (Delivery-Productivity)
- Analysis and KPIs
PLANNING
When is it a planning tool is essential? planning tool?
- Excel
- Few references
- On-line process
- Few operations
- Few customers
- Few changes
- Error-free plan
- Relaxed planner
- On-time deliveries
Advanced Planner (APS)
- Many references
- Organization by sections
- Many operations
- Many customers
- Regular changes
- Plan with errors
- Stressed planner
- Delays
Advantages of an APS
The Decarbonization Goals open up a new need for systems that can respond efficiently and effectively to the demands of customers, governments and organizations.
Operations
- Increases effective capacity by reducing changeover times for higher performance
- Achieves reliable and on-time delivery while reducing lead times and WIP inventory
- Improves visibility and capacity utilization: simply adjust "optimization rules" to drive business objectives
Planner Scheduler
- Keeping your plan up to date with planning changes will be much easier when you have the right tool
- Gantt charts and automatic drag-and-drop function make reprogramming visual and intuitive
- Respond to scheduling change requests with clear information about the impact on the customer and minimize counterproductive rescheduling
Supply Chain
- Synchronizing purchasing with production to reduce material costs
- Achieves reliable and on-time delivery while reducing lead times and WIP inventory
- Gain early visibility of material requirements to avoid last-minute supply chain disruptions
Management of the production
An MES / MOM System is a complete, modern, configurable and modular MES (or plant control) industrial management software that perfectly covers the management and control of Production, Quality, Materials and Maintenance activities, as well as the communication with machines and plant devices (PLCs, scales, scanners, etc.). Fully integrable with any ERP.
The MES system integrates the
Production Management modules for the creation, launching and tracking of Work Orders in the plant. Capture of progress and efficiency information in the plant. Materials and Traceability for the connection of warehouses and supplies with production flows in the plant, as well as traceability of material usage. Quality for process and product control synchronized with ongoing production. Maintenance to ensure efficient and effective asset repair.
It includes a module of indicators for each of the functionalities with the main KPIs for production optimization (OEE, Availability, Performance, Quality Factor, Material Shrinkage, Product and Process Quality, MTBF, MTR, etc.).
Opera MES offers an easy, intuitive and modern graphical interface to production operators.
Native and easy communication with plant devices (Machines, sensors, scales, IR readers, PLCs)
Real-time plant information
- Automatic OEE calculation (availability, performance, quality)
- Operators can report Downtime or Shortage Reasons to analyze and implement continuous improvement
- Modules for Production, Materials, Quality, Traceability, Maintenance and Connection with Machines / devices.
Advanced analytics
Solution for Advanced Analytics in the plant, AI & Analytics Factory, offers a solution for descriptive and predictive analytics on the most common platforms in the market (Power Bi, Azure IoT / ML, AWS). Some of the examples of solutions we offer are:
- Demand forecasting
- Predictive maintenance
- Minimum viable product
- Quality 0 defects
- Cause - root cause of production problems
Proprietary IoT Platform
The IoT platform allows to connect to devices / machines, store sensor values, visualize them in real time and history, display alarms and warnings, as well as perform all associated management.Asset Management EAM / CMMS
Ensuring maximum availability of the critical assets of industrial companies (machines), as well as reducing operational costs are some of the benefits of asset management platforms (EAM) or maintenance management (CMMS).
Why digitize plant maintenance plant maintenance?
The asset management cloud platform allows standardizing maintenance processes and procedures, as well as making all asset information and documentation available to maintenance personnel.It integrates Artificial Intelligence (AI), monitors assets, extracts health indexes of each asset to prioritize preventive maintenance, and predicts failures and breakdowns.
It helps field technicians, through a mobile app to facilitate access to all information, and the recording of maintenance activities.
It helps field technicians, through a mobile app to facilitate access to all information, and the recording of maintenance activities.
- The change of operating model also applies to maintenance technicians:
- Equipment is becoming increasingly complex
- Remotely monitored equipment
- Experienced technicians retire
- Increased rotation of new technicians
- Increasing security concerns
