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FEA Toolbox for Reinforced Rubber Products

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The Finite Element Analysis (FEA) Toolbox by TANIQ is pivotal for the analysis and optimization of reinforced rubber products. This advanced tool integrates with design software enabling precise simulations of product performance before physical prototypes are developed. By coupling with commercial FEA software like Abaqus, the toolbox offers a seamless transition from design to production, ensuring strict consistency between the design model and the manufactured product. It facilitates detailed analysis of fiber interactions within rubber composites and evaluates different load scenarios to predict behaviors like burst pressure and structural deformations under stress. The capability to simulate these scenarios means designers can refine products without costly and time-consuming physical trials, thus optimizing performance and saving on R&D expenses. Key outcomes include predictions of material failure modes and stiffness characteristics, enhancing the reliability and quality of the final products.
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TANIQ's Technology enables Finite Element Analysis with the exact geometry of the designed products. This is achieved through a direct coupling of the design made with the Design Software and commercial FEA Software such as Abaqus, using TANIQ’s FEA Toolbox. To complete the circle, the exact same design is also uploaded to the robotic equipment for production, such that the final product matches the product design and the FEA model. The obtained consistency between design, FEA model and final product is truly unique for mandrel-built reinforced rubber products.

Using TANIQ’s FEA Toolbox analysis of individual fibres and their interaction with the rubber elements is possible. Significant R&D was done on material model definitions, and interaction between different material elements. The high quality of the model representing the final product makes it possible to make accurate predictions of product performance for different load cases. The FEA can be used for analysing product behaviour (e.g. burst failure, maximum movements, etc.) and for comparison of design alternatives without building and testing of prototypes. Using FEA instead of, or before developing and testing of prototypes saves significant R&D costs. Ultimately, this creates new possibilities to improve your product performance and quality. An additional benefit is that you can automatically create accurate and reliable FEA-reports. 

Simulate your product performance and optimise the design using Finite Element Analysis 

First a design is made with the Design Software and exported to the FEA Toolbox. In the FEA Toolbox the user can define load cases and generate input files for Abaqus. Typical results are:

  • Burst pressure prediction (maximum fibre tensile strength)

  • Analysis of (local) stress concentrations

  • Stiffness responses/ load displacement curves

  • Failure mode prediction

  • Maximum movement capacity (axial compression/elongation, lateral deformation)