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SmartSpace End-of-Line - Visibility of End-of-Line Inspection and Re-Work Processes Software
Visibility and process transparency of operations at the end of assembly lines, including optimized routing of WIP and parts shortage management.
- Find lost and forgotten products and avoid excessive search time
- Make better use of limited space and prevent product build-up
- Avoid bottlenecks and skipped or unnecessary steps
- Remove paper-based systems
- Track the real-time position and movement of every product in both indoor and outdoor spaces.
- Utilize real-time status and management with interactive maps of your environment.
- Receive real-time notifications of process exceptions and deviations.
- Access your data from any browser-enabled device.
Using specialized tags and sensors, organizations can pinpoint products as they leave the assembly line and move through highly variable, non-linear processes. Enable quality, inspection, and operations teams to reduce wasted search time and increase throughput to meet delivery schedules.
Use customized digital displays to gain complete oversight of every stage of your process:
- Pinpoint WIP according to status
- Automate alerts when products leave defined zones
- Send updated instructions directly to workstations
- Analyze historical data and utilize predictive analytics
Rising customer expectations and increasingly complex configurations are driving automotive manufacturers to constantly improve operations.
Aston Martin, world renown for performance and precision engineering, turned to Ubisense in order to achieve complete, automated and adaptable monitoring of their offline production process.
Digitize Test & Inspection
Processes are automatically monitored for:
- Dwell time exceptions
- Ageing vehicles
- Over-occupancy
- Process overuse
- Prohibited zones
- Missed step exceptions
- Non-mover notifications
- Marshalling conformance
- High-performance ultra-wideband (UWB) sensors to determine the accurate location of tags attached to vehicles.
- Directional (side mounted) or Omnidirectional (ceiling mounted) sensor types available to minimize sensor infrastructure required, maximize coverage, and adapt to available mounting positions available.
- Rugged and robust sensor mounting bracket
- Power over Ethernet (PoE) with optional Timing Distribution Unit (TDU) for time synchronization of up to 20 sensors.
- Rugged location tags for use in industrial settings
- Multiple mounting options for vehicles including sucker, magnetic or industrial Velcro®
- Very low power consumption and long battery life (over 10 years)
- Manual tag association via easy-to-use web form, barcode scan, or CSV import, or automated by configured association zones
- Optional integrated GPS for tracking seamlessly across indoor and outdoor areas, reducing infrastructure requirements
SmartSpace® Software
- Digital browser-based map of the facility imported via drawing or CAD file.
- Simple import/scale/orient functions for custom icons and photos of vehicles to represent model, colour, priority, destination country, process or quality issue.
- Communicates with existing systems (MES, ERP) via TCP/IP, .NET and RESTful APIs.
- Connects to any type of location system data (UWB, BLE, WiFi, GPS, RFID, LPWA).
- Preconfigured alerts, searches, and reports.
- Standard and customizable reports for process or shift inventory, vehicle location over time and space utilization.