Visions Enterprise - Asset Integrity Management Software
Visions is a comprehensive, integrated mechanical integrity program delivering complete solutions from the wellhead to the shipping terminal. For 25 years, it has improved asset operations, extended equipment life, reduced shutdowns, and increased profitability for companies around the globe.
Servicing plants, pipelines, refineries and facilities, we tailor rapid implementation to your unique business processes – accelerating your project’s ROI.
- Increase in profitability and productivity
- Risk mitigation
- User-friendly interface
- Easy streamlining to regulatory compliance
- Reduced risk of fines, incidents
- Improved safety and efficiency
- Reduced downtime, shutdowns
- Extended asset equipment life
- Increased project expediency
- Avoided cost of rework and delays
Alarm Ratings
Visions Alarm Ratings provide the ability to configure a “traffic light” prioritization structure for date fields in log grids. Assign priority within any number of grids, including Reliability Plan Work, Work Memos, Scheduling, NCRs and TML’s using a list of action levels.
Different configurations can be applied on levels from 1-5 (with 1 being the most critical). These levels are used to identify icon markers and/or row background and font colorization for each record in the grid.
Dashboard
Increase project efficiency and integrity with Visions Dashboard feature. The Dashboard lists all items that require attention in a given timeframe with a simple, intuitive display.
The Dashboard allows you to view, change and refresh counts, and access individual result records. Simply select a date range to view all pertinent items and then quickly navigate to those items with ease.
Datalogger
Enhance your thickness monitoring management with the Datalogger interface, which allows you to directly import and export thickness readings between datalogging gauges and Visions. This can be managed through either equipment or trail files.
This automates the thickness measuring process, significantly improving project efficiency. Visions Datalogger interface has a direct link with a multitude of Olympus and GE gauges.
Engineering Data
Manage physical assets with ease with Engineering Data. Visions comprehensive layout is based on ASME/API data sheets, including complete engineering and manufacturer’s data for all of your assets. There are currently over 30 equipment types available.
All equipment information is seamlessly integrated into the various modules to avoid duplication, saving you time and reducing your production costs. Visions interfaces with AutoCAD, creating dynamic links between your equipment and related drawings.
Excel Wizard
Create formatted Excel spreadsheets with ease using Visions Excel Wizard. The Wizard provides simple, structured Excel templates that allow you to populate data from a spreadsheet format using the same data structure as within Visions. These templates can be used to create spreadsheets to use as templates, to validate populated spreadsheets prior to import, and to import populated spreadsheets in order to create and update data.
Integrity Reports
Improve overall inspection efficiency with Visions Integrity Reports, which provide a centralized, standardized location for inspection findings. Easily view and track inspection results for each piece of equipment and trigger scheduling calculations.
Create targeted inspection plans from integrated work lists and recommendations. Full histories of inspection activities are kept within each equipment file for easy access, and are fully searchable within the system.
KPI
View summarized data of key performance items with the Visions Key Performance Indicator (KPI). The KPI summarizes data for key areas of Visions, including Risk Assessment, Matrix Distribution, Equipment and TML scheduling. The interface provides summarized pivot grids which may be printed, viewed as graphs, or drilled down to detailed listings.
Non-Conformance Report (NCR)
Enhance quality assurance with our Non-Conformance Report (NCR) feature. The NCR is used to document issues found during work or inspection that do not conform to the standards set by your organization, including safety compliance issues, material discrepancies, environment compliance issues, overdue integrity tasks or asset behavior. Visions employs centralized access and simplified searching and reporting of NCRs.
Notifications
Define rules and receive convenient alerts when the conditions are met with Visions Notification feature. Users may subscribe for notifications through either alerts within the Visions Client or by email. Configure which personnel will be notified and how, as well as the scope and parameters of the alert, according to the needs of your project.
Recommendations
Document the long-term recommendations or requirements for your equipment with ease. This feature allows you to apply the recommendation to equipment and identify the source of the recommendation. It also provides the ability to document any action or work taken to date.
Generate specific work from a variety of sources, including: integrity reports, risk assessments, service reports or integrity manuals.
Reporting
Produce complete, current and customizable reports. Visions Report Generator allows you to deliver comprehensive and up-to-date analyses of your data with a few simple clicks.
Readily customizable reports are available to meet your specialized needs. Maximize integrity management by controlling which users can access and create reports. Visions’ Report Generator ensures regulatory compliance, while maximizing efficiency by locating all outputs in one place.
Scheduling
Enjoy effective turnarounds and reduced equipment downtime with Visions Scheduling. Effectively determine, schedule and execute all work related to your equipment. Scheduling is divided into four main formats: Standard Equipment, Major Equipment, Circuits, and Pressure Safety Valves.
Scheduling provides an overview of scheduled work or inspection due on equipment or circuits. You will have an interface to realign scheduled work or outage dates. You can review due dates for components, TMLs and Protection/Protected Equipment.
Security
Protect all data and track all changes with Visions comprehensive security model. This role-based security model’s robust foundation utilizes both Oracle and application functions to control access to and within the application. It can be fully customized with an unlimited amount of roles.
Administrators control users’ access levels, preventing accidental completion of high significance operations (such as report sign-offs) by under-qualified users. User access rights can be defined in terms of plants and equipment types.
Thickness Monitoring
Reduce production costs with Visions Thickness Monitoring Location (TML) feature, which allows you to create and store multiple TMLs and readings. Trend thicknesses, tube creep, boiler replacements and repairs with ease, in both numeric and graphical displays.
Visions utilizes standard calculations for long and short term corrosion rates, expiration dates, and theoretical/historical corrosion rates. TMLs are scheduled according to RBI rules. Our Datalogger interface - integrated right into the software - allows you to analyze data in real-time as it is collected.
Work Memos
Efficiently analyze inspection and work history with Work Memos. These work memos are separated into two categories: inspection tasks, which are the work or task dispositions for the inspection department; and work requests, which are aimed at other company departments. Together, they create a full work log of items related to the integrity of equipment.
All histories of work including approved, unapproved, completed, and requested but not performed are kept in an easily accessible format. Work memos can be integrated with Enterprise Resource Planning (ERP) software to maximize efficiency.
Build your own product – according to your company’s needs
Visions Enterprise® delivers the flexibility to select the modules that are right for your business. It begins with a core framework, which provides the pivotal equipment configuration, user management and inspection functionality required to form a basic inspection data management solution. From there, you can select any combination of modules according to your company`s needs.
AutoCAD
Seamlessly integrate database information with AutoCAD drawings, and view TML results on field copies. This helps to reduce the risk of wasting resources taking measurements in the incorrect location.
Boiler Tube Trending
Designed for use in large boilers of Power Generating Facilities, this module manages large quantities of thickness reading, calculates corrosion rates and manages TML schedules. It provides the means to record inspection activity in confined and complex tube arrangements. Integration with AutoCAD allows you to view tubes in need of repair/replacement.
Cathodic Protection
Create systems to monitor the health of your Impressed and Galvanic CP systems, schedule inspections, analyze results and develop integrity plans. This module facilitates increased knowledge of corrosion condition, helping you better allocate inspection resources.
CMMS Integration
End the tedious practice of dual data entry in your CMMS and your AIM software. Visions allows seamless integration with ERP, CMMS including Maximo, JDE, etc. It also provides certified integration right out of the box with SAP and EAM. This allows for a single point of entry for data input, synced asset registry, and the ability to manage work based on risk.
Integrity Manuals (Corrosion Control Documents)
This module allows you to document individual process unit corrosion analysis in a structured format. It improves understanding of the potential of acting degradation mechanisms specific to the asset. Delivering enhanced ability to predict corrosion, it forms the basis for developing focused inspection plans and monitoring strategies. This enables you to focus resources on critical equipment, rather than waste capital on unnecessary inspections.
Integrity Operating Windows (IOW)
IOW allows you to improve predictive accuracy. It monitors an asset’s operating conditions and sends early alerts if pre-defined boundaries are exceeded. These early warnings allow for immediately proactive maintenance, helping you to avoid catastrophic failure.
Pipeline
Dedicated to the needs of the pipeline industry, including midstream, downstream, and upstream. It uses post construction/commissioning to manage pipeline integrity. This module facilitates complete pipeline integrity management, including scheduling ILI inspections for buried pipeline segments as well as scheduling above ground equipment contained in compressor and pumping stations.
Piping
Tailored to piping, injection points, and valves. Customized ability to catalogue, trend, schedule and manage external inspection programs according to the unique profiles of these asset types.
Pressure Equipment
Visions provides comprehensive equipment and type customization, allowing you to catalogue, trend and schedule a vast array of diverse equipment. For pressure equipment, Visions offers modules tailored to steam boilers, heat exchangers, pressure vessels, piping, safety valves, and other components and assemblies subject to pressure loading. This is the basis for managing the integrity of these equipment types.
Pressure Safety Valve
Enables you to manage PSVs in the same database as pressure equipment, so you immediately know which asset is protected by which PSV(s). Due to the recording of pre-test results, you can easily identify poorly performing valves using the report generator.
Quality Assurance
This module provides a structured approach to managing the qualifications of various integrity related disciplines – including welders, API inspectors, and onsite contractors. With this module, all certifications, qualifications, calibration and maintenance logs are centralized and easily accessed.
RBI
Visions’ RBI module enables you to focus inspection resources on critical equipment while improving reliability of equipment. It can drastically reduce inspection frequency. With risk models in any combination of Qualitative, Quantitative or Semi-Quantitative, it provides the flexibility to select the right RBI model for your business. Compliant with API 580/581.
Rotating Equipment
Dedicated to rotating equipment types, including centrifugal pumps, general purpose steam turbines, and motors. Don’t rely solely on a CMMS for the integrity of your rotating equipment. This module allows you to manage reliability codes and history, while assessing the impact of changes on asset condition and reliability.
SmartPlant Review
Access the SmartPlant Review (SPR) 3D viewer right from within Visions. Link and integrate a plant’s 3D model with the Visions database, and create inspection/engineering isometrics directly from that model. This improves accuracy, reliability, and safety all while significantly reducing time and expense. It removes the need for creating inspection drawings in another medium.
Trending
This module allows for the scheduling and trending of items that require field measurements. It consolidates items such as weights, lengths, pressure gauge readings, thermography and more into one central platform for analysis. Define your own trending and reading types to manage any measurable item.
Offshore Structures
This module allows you to conduct all integrity management (RBI assessments, inspection scheduling, reports, pictures, corrosion data, etc.) in one place. By utilizing one medium for all equipment – both onshore and offshore – you reduce risk to personnel, decrease the likelihood of asset failure, and improve asset integrity.
