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Air Emissions Applications

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    Ethanol and Biofuels

    Controlling the VOCs and CO emissions produced in the feed dryers (wet and dry milling), coupled with the particulate matter being introduced and the need for the reduction of NOx are just the start of having a successful abatement solution. The challenges of smooth pressure control that reduces dryer fluctuations and plug resistant media that lessen the frequency of bake-outs are also part of a successful abatement system and we have the solutions. Our engineered oxidation systems provide reliable performance with minimal maintenance requirements. Externally accessible valve bearings and other critical components are kept out of the corrosive moisture-laden streams extending the life of the equipment and facilitate maintenance intervals. Our simple oxidizer designs control your emissions with minimal facility intervention and allow us to provide you with reliable and dependable equipment.

    By Babcock & Wilcox MEGTEC based in De Pere, WISCONSIN (USA).

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    VOC and HAP Abatement

    As is the case for many industrial manufacturing processes, emissions are best destroyed through the use of thermal and catalytic oxidation technologies. Volatile Organic Compounds (VOCs) and Hazardous Air Pollutants (HAPs) are destroyed through the use of high temperature combustion with direct heat recovery. The harmful air pollutants are converted to heat, water vapor and carbon dioxide, creating a destruction efficiency greater than 99%.

    By Anguil Environmental Systems, Inc. based in Milwaukee, WISCONSIN (USA).

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    Air pollution control for the coating industry

    Whether you are flow coating miniblinds, magnetic tape, aluminum cans, coils, wire or paper, Anguil`s 35 years of pollution control experience has provided unique insight into the wide variety of applications in the coating industry. Anguil`s experience leads directly to savings for our customers. Determining your solution begins by quantifying the problem with a thorough assessment of your emissions. Utilizing proven principles of design engineering, your system will evolve to incorporate air volume reduction strategies to reduce system size, meaning a reduction in both capital and operating costs. This can be achieved by recirculating the air in drying ovens or by cascading areas of lower VOC concentration to areas of higher VOC concentration.

    By Anguil Environmental Systems, Inc. based in Milwaukee, WISCONSIN (USA).

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    Air pollution control for the paint and paint spray industry

    In addition to tightened government regulations, paint manufacturers and paint booth owners face several unique challenges when controlling their emissions. These challenges include airflow reduction, fugitive emissions, particulate control and reducing operating costs.

    By Anguil Environmental Systems, Inc. based in Milwaukee, WISCONSIN (USA).

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    VOCs Fugitive emissions detection

    An oil refinery or petroleum refinery is an industrial process plant where crude oil is processed and refined into more useful petroleum products, such as naphtha, gasoline, diesel fuel, asphalt base, heating oil, kerosene, etc,. Oil refineries are typically large, sprawling industrial complexes with extensive piping running throughout, carrying streams of fluids between large chemical processing units. The refining process releases a number of different chemicals into the atmosphere mostly Hydrocarbons which cause severe health and safety hazards. Opgal`s EyeCGas Thermal Imager can detect the leaking gases from a distance and help reducing the threats

    By Opgal Optronic Industries Ltd. based in Karmiel, ISRAEL.

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    Gas monitoring instruments and systems for stack testing

    Several EU directives and national laws in European countries set requirements for continuous monitoring of flue gas emissions at power plants. Further requirements are set on the quality assurance of the installed measurement systems at the plants. The relevant standard in this regard is EN 14181:2004, the quality assurance of automated measuring systems. The standard dictates how to determine that the measurement systems installed for continuous emissions monitoring at a plant operate according to the directives and regulations set. Two major parts of this on-going quality assurance cycle are the QAL2 and AST procedures. A test laboratory performs tests on the systems on-site, and determines whether the systems fulfill the set requirements or not.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Emission control & air dedusting for calcination processes

    In calcination processes, solid intermediates and products are regularly handled in fine powder form. (ex: kaolin or metakaulin). There is a need to separate these very fine powders from the exhaust streams of calciners, fluid bed dryers or incinerators, often at critical temperature conditions 

    By Advanced Cyclone Systems, S. A. based in Porto, PORTUGAL.

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    Measurement of hydrogen sulfide & carbon disulfide in air for continous emission monitoring

    The Series 8900 Hydrogen Sulfide and Carbon Disulfide Analyzer provides direct measurement of H2S and CS2 in ambient air. This instrument is utilized for continuous emission monitoring. The Series 8900 H2S and CS2 Analyzer employs a Photoionization detector (PID) as the sensing element. A dual column configuration with timed backflush to vent is used to strip off moisture and heavier hydrocarbons. A pre-cut column is used in series with the analytical column. At sample injection a fixed volume of sample is carried to the pre-cut column. Backflush is timed so that only the H2S, CS2, and other similar components are eluted to the analytical column. Contaminants on the pre-cut column are backflushed to vent. H2S and CS2 are separated from potentially interfering components on the analytical column and elute to the detector for analysis.

    By MOCON, Inc. - Baseline based in Lyons, COLORADO (USA).

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    Air pollution control solution for the particulate matter

    Regulations around the globe are becoming more and more stringent for particulate emissions. Macrotek offers some of the most efficient wet and dry technologies to meet the latest EPA, EU, and MOE standards. Often, particulate collection is combined with acid gas removal. Our most advanced wet-dry system meets and exceeds the most stringent regulations for both hazardous gases and particulate.

    By Macrotek Inc. based in Markham, ONTARIO (CANADA).

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    VOC emission treatment for flexographic industry

    As for VOC emission treatment, each Industry has its own technical requirements. As a technology supplier, we at Tecam Group are familiar with the production processes and requirements of Flexographic manufacturers, and have a deep understanding of the technology they require for exhaust air emission treatment, and specifically, for Volatile Organic Compounds VOC emission treatment.

    By Tecam Group based in Llinars del Vallès, SPAIN.

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    VOC emission treatment for chemical industry

    As for VOC emission treatment, each Industry has its own technical requirements. As a technology supplier, we at Tecam Group are familiar with the production processes and requirements of Chemical manufacturers, and have a deep understanding of the technology they require for exhaust air emission treatment, and specifically, for Volatile Organic Compounds VOC emission treatment.

    By Tecam Group based in Llinars del Vallès, SPAIN.

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    VOC emission treatment for pharmaceutical industry

    As for VOC emission treatment, each Industry has its own technical requirements. As a technology supplier, we at Tecam Group are familiar with the production processes and requirements of Pharmaceutical manufacturers, and have a deep understanding of the technology they require for exhaust air emission treatment, and specifically, for Volatile Organic Compounds VOC emission treatment.

    By Tecam Group based in Llinars del Vallès, SPAIN.

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    Emissions Monitoring for Chemical Plants

    The Opsis gas monitoring system is designed for monitoring in stacks and gas ducts in chemical industries, both in order to increase plant efficiency and to monitor emissions. The Opsis systems have been internationally approved by e.g. the German TÜV and the U.S. EPA.

    By Opsis AB based in Furulund, SWEDEN.

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    Continuous emissions monitoring for brick plants

    Process control and emissions monitoring in a brick plant is a challenge due to the high concentrations of HF. The HF is generated in the process and gas phase HF can reach 50 mg/m3 or more. To use an extractive system in this environment will demand a lot of maintanence.

    By Opsis AB based in Furulund, SWEDEN.

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    VOC emission treatment for Coating industry

    Specific characteristics of this Industry: Large air flows. Medium VOC concentrations.

    By Tecam Group based in Llinars del Vallès, SPAIN.

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    Emission Monitoring for the Metal Industry

    The metal industry comprises a large variety of different branches, beginning with metal winning and recovery, metallurgy, metalworking and extending to manufacture of machines and devices for which metal finishing and electroplating are indispensable process steps for quality standards. These industries face the difficulties of improved process control and lower environmental stress. AppliTek implements on-line monitoring in specific processes of the metal industry to increase process efficiency and lower emissions to air.

    By AppliTek NV based in Nazareth, BELGIUM.

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    Industrial Solution for metallurgical, mining & chemical

    Hydrometallurgical extraction of metals such as Nickel and Cobalt generate emissions of lethal gases such as Hydrogen Sulphide or Hydrogen Chloride. Macrotek has designed and supplied many systems to capture and treat these gases. In most cases the by-product is returned back to the process for reuse. Pyrometallurgical extraction of metals from sulphur containing ores generate large amounts of SO2 and particulate emissions. Macrotek has designed integrated systems to capture particulate and neutralizes SO2.

    By Macrotek Inc. based in Markham, ONTARIO (CANADA).

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