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Tower Packing Applications

  • Meteorological systems for environmental monitoring

    Climatronics has supplied meteorological systems for environmental monitoring and regulatory compliance for over 35 years. Our accurate, responsive, yet rugged sensors, coupled with high-power data loggers, provide users with the ability to make measurements on multi-level towers, multiple tower networks, and single sites, which comply with EPA, NRC, and international regulatory requirements.

    By Climatronics Corporation based in Bohemia, NEW YORK (USA).

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    Air Pollution Removal Orthopedic appliances Industry

    Removal of acid gases and NOx from material surface treatments. Remove titanium dust from grinding, abrasive polishing and buffing operations. Emissions from high temperature furnaces.

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

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    Applications and Air Pollutants Removed in Wastewater Treatment Operations

    Removing hydrogen sulfide, mercaptans and other organosulfur compounds from wastewater treatment plant odor causing processes and areas. Stripping of ammonia and other VOC compounds.

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

  • Odor Scrubbers Applications with Hydrogen Peroxide

    Hydrogen Peroxide as a Replacement for Sodium Hypochlorite Hydrogen peroxide may be used in both mist scrubbers and packed tower scrubbers as a replacement for sodium hypochlorite (bleach). Like bleach, the process involves two concurrent mechanisms: 1) absorption of the odors (H2S) into the alkaline scrubbing solution; and 2) oxidation of the absorbed sulfide in solution. Step 1: H2S + NaOH → NaSH + H2O Step 2: 4H2O2 + H2S → H2SO4 + 4H2O Typical dose ratios are 5 parts H2O2 per part H2S or, when used in place of bleach, one gallon 50% H2O2 for every 10 gallons of 15% sodium hypochlorite (NaOCl). This generally translates into a break-even cost scenario. Sufficient caustic soda (NaOH) is added to maintain a pH of 10.0 - 10.5 in the scrubbing solution. There is also in practice a process which uses H2O2 in series with bleach to scrub composting odors. This process relies on a series of three packed tower scrubbers: the first is a pH neutral water wash (to remove ammonia and amine odors); the second uses a conventional caustic/bleach solution in which the bleach is purposely overdosed (to oxidize the complex organic sulfur odors); and the third uses a caustic/H2O2 solution (to remove the unreacted chlorine vapors carried over from the second stage). H2O2 + HOCl → HCl + H2O + O2 Typical dose ratios are 0.5 parts H2O2 per part hypochlorite (OCl-), with sufficient caustic soda (NaOH) added to maintain a pH of 8.5 in the scrubbing solution.

    By USP Technologies based in Atlanta, GEORGIA (US) (USA).

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    Measurement solution for high NH3 monitoring from wastewater

    Protea was asked to supply a high level ammonia (NH3) measurement system for a waste water treatment plant. The reflux drums at the inlet to two ammonia stripping towers needed to be measured continuously. Protea designed a solution based around our Solus TDLAS analyser platform and a high level dilution system. The Solus analyser was configured for NH3 measurements in the range 0-500ppm. A dilution system incorporating special dilution probe and 19` control panel was installed before the analyser. This gave a dilution level of 600:1, enabling the NH3 analyser to measure in the range 0-30% Volume.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

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    Scrubbing Systems for Chemical & Pharmaceutical Industries

    ERG`s purpose-designed scrubbing systems are engineered to suit each application and client`s requirements.

    By ERG (Air Pollution Control) Ltd based in Horsham, UNITED KINGDOM.

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    Applications and Air Pollutants Removed in the Fiber Optic Industry

    Emissions of silicon tetrafluoride, hydrochloric acid, hydrofluoric acid, chlorine from silica glass manufacturing and coating. Emergency scrubbing. Drawing Tower off-gas emissions. High temperature emissions of particulate and acid gases from furnaces. Hydrochloric acid recovery and re-concentration.

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

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    Applications and Air Pollutants Removed in the Biomass Industry

    Flue gas particulate and acid gases from biomass and bagasse boilers. Removal of ethanol, CO2 scrubbers and yeast cells from fermenters.  Removal of ash particulate, tars, acid gases and ammonia from steam reformers, gasifiers, pyrolosis units and cooling of syngas streams to acceptable limits to enable use as a fuel source for power generation or as a feedstock for chemical products. For tar removal, combination technologies can be used including oil based scrubbing solutions to reduce waste water generation. Ethanol and yeast cell removal from fermenter off-gases. Methanol from processing operations. Hydrogen sulfide removal on landfill, digester and producer gases with regenerable chemistries. Odor control for biomass storage facilities including carbon monoxide removal in wood chip storage areas. 

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

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