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Measurements Solutions for Aerospace - Aerospace & Air Transport
Safety, reliability and performance are built into millions of individual aircraft components. Compliance to stringent design specifications is routine and required, making precise metrology tools a non-negotiable necessity in aerospace.
With more than 50 years of providing metrology solutions, Zygo and Navitar are uniquely positioned to support the multi-faceted aerospace industry.
Our 3D Optical Profilers, Laser Interferometers, and Imaging Systems provide unmatched measurement accuracy for every phase of the aircraft lifecycle, including:
- Research & Development
- Design
- Manufacturing
- Quality Control
- MRO
- Innovation
Optics in Aerospace
Zygo and Navitar have long been recognized as leaders in optical systems, providing aerospace manufacturers with high-precision components including imaging lenses, windows, and cameras. Zygo optics deliver unmatched accuracy, durability, and clarity under the most extreme conditions.
Design / Manufacturing
3D Optical Profilers and Laser Interferometers support many of the phases of the product development/manufacturing life cycle. Detection of abnormalities and deformities allows for early correction in the design and many of the subsequent manufacturing processes. The ability to measure sub-micron tolerances repeatably enables a manufacturer to monitor process control and assembly. 3D Profilers can easily be configured for fully automated inspection using a combination of hardware and advanced Mx software features.
Additive Manufacturing
Additive Manufacturing is transforming the manufacture of end-use parts and assemblies in the aerospace industry. Many composite materials being used are a combination of fibers in a resin matrix, including carbon and glass-reinforced plastic.3D Optical Profilers are the metrology instrument of choice to ensure that 3D printed parts adhere to extremely tight design specifications—avoiding costly scrap and rework.
Coatings
Within the Aerospace Industry, a variety of optical components require coatings to enhance performance and improve durability. These coatings are used in aircraft, satellites, drones and unmanned aerial vehicles. They are applied to lenses, windows, sensors, and mirrors with the function of controlling light transmission, reflection, and absorption. Zygo offers coatings for: anti-reflection, high reflection, filtering, laser protection, and more.
Cameras
Pixelink specializes in the design and manufacture of high-quality industrial cameras. Available off-the-shelf or fully customized for aerospace applications where vibration, temperature fluctuations, and acceleration are critical to success. Working alongside the aerospace manufacturers and integrators, we collaborate to develop advanced camera technologies for specialized applications delivering consistent and reliable performance across a wide range of mission-critical scenarios. Learn more
Part Inspection / MRO
Safety, compliance, and performance rate equally high in the aerospace industry. Aircraft components are expected to perform reliably under extreme conditions. Zygo’s 3D Optical Profilers and Laser Interferometers are designed to meet the challenges of measuring aircraft components by providing valuable data on roughness, waviness surface topography, form, deformation, surface texture, coating integrity, reflectivity and much more.
Large Aircraft Windows
EO/IR windows are often used in UAVs, fixed-wing aircraft, and helicopters. These windows make terrain mapping, obstacle detection and navigation possible. Made of materials such as optical glass, sapphire, or coated acrylics, they are designed to withstand abrasion, moisture, and broad temperature conditions. In addition to making the windows, Zygo has the unique ability to make the optical payloads and sub-assemblies (lenses and sensors) behind the windows. Learn more
Lens Design / Production
Navitar delivers custom lens solutions for aerospace applications, including UAVs, and environmental monitoring. Our ruggedized optics support high resolution imaging under vibration, shock, altitude, and extreme temperatures. Lightweight designs from VIS to SWIR wavelengths, that enable precision across diverse applications. We collaborate with aerospace OEM’s and integrators to co-develop optical systems tailored to customer requirements. Our engineering expertise ensures reliable performance for airborne platforms and mission critical payloads for real time monitoring, data capture, and diagnostics in demanding environments. Learn more
End-to-End Support
Zygo doesn’t just provide the most advanced metrology and optical instruments; we also offer comprehensive engineering expertise and customer support to ensure seamless implementation and optimal performance. From the early stages of design and prototyping to full-scale production and ongoing maintenance, Zygo’s dedicated team works closely with aerospace manufacturers providing expert guidance and troubleshooting throughout the product lifecycle. Our end-to-end support guarantees that our solutions integrate smoothly into every phase of the project and ensures that aerospace systems operate at peak performance, safely and efficiently, for years to come.