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ToughSonic® Ultrasonic Sensor Solutions for Material Handling Processes - Monitoring and Testing
ToughSonic® ultrasonics are utilized in hundreds of factories throughout the world. Senix sensors are vital in material handling, process control, and object positioning systems by providing non-contact detection and distance measurement. They detect object presence, position, and level for various applications such as conveyor systems, robotic arms, and forklifts. Non-contact sensors measure without handling the material or object. Measurements are typically captured from above, but the sensors can be installed horizontally in open air for positioning applications. ToughSonic® sensors can be configured to react in as quickly as 5 milliseconds in the case of an incident or critical error.
- Conveyor Loading
- Diameter Monitoring
- Height Control
- Detection of Presence or Absence
- Dimensioning
- Sorting Processes
- Roll Diameter
- Position Control
- Industrial Equipment Alignment
Senix sensors’ measured distances can be used to display, verify, and/or control object positioning in real time.
ToughSonics thrive in vehicle positioning applications for automotive scales, loading docks, and car wash automation.

Ensuring automated processes can continue safely and efficiently is crucial on production floors.
Install ToughSonic technology above a conveyor line, material rolls, tubing or cable loops, and machines to monitor and prevent blockages, jams, or breaks.
Ultrasonics thrive in manufacturing environments, from loading conveyor belts to detecting oddities on the production line and ensuring industrial equipment is properly aligned and performing as expected.

Senix ultrasonic sensors contain over 80 user-configurable settings that can be customized to the user`s needs through SensorView™ setup software.
Customers can alter individual sensor settings to meet their specific object positioning, material handling, and environmental needs. Settings are stored within each sensor`s memory, making cloning or duplication a breeze. No recalibration needed!
Simple level controls can be created with only a sensor and external relay option. Scale up operations easily when employing and connecting MULTIPLE ToughSonic sensors.

