CAI Catalysts, LLC services

CAI experts will evaluate your current manufacturing and process control procedures and provide recommendations for areas of improvement to meet your specific quality and cost goals.

Many times our customers have a catalyst formulation that has already been developed in the laboratory, or has successfully passed pilot studies. CAI can provide the expertise needed to qualify these systems and quickly get them into full commercial scale manufacture. Our experience with developing catalyst coating processes for a variety of substrates (ceramic honeycomb, metallic honeycomb, foamed supports, wire mesh, and more) coupled with various coating formulations (alumina, mixed oxides, titania) and catalyst formulations (both precious metal and base metal) provides our clients with the breadth and depth of knowledge to develop a full range of manufacturing solutions for their catalyst needs.

Comprehensive services are supplied that include production procedures, manufacturing system specifications, raw material sources, equipment, plant layout, quality control and quality assurance documentation and procedures, and more. In addition to developing and implementing manufacturing systems for catalyst production, CAI also can provide clients with the technology and equipment for fabricating metallic honeycomb substrates in-house in a full range of sizes.