KES Separation Machinery Tianjin Co. Ltd products

The Offshore Mud Skip, also referred to as a drilling cuttings box, plays a crucial role in the environmental management of offshore drilling operations. Certified under DNV2.7-1 2017 and EN12079, these containers ensure that oil-based mud (OBM) cuttings, which are generated continuously during drilling, are securely stored and transported back to onshore facilities for proper treatment. Given the contaminants in OBM cuttings, discharging them into the sea is prohibited. Instead, they are transferred to thermal desorption units for thorough processing. If characterized by high oil content, these slops undergo initial oil recovery using sludge separation units before further treatment. Mud skips are integral to safe offshore operations, with customizable sizes and features such as aluminum roofs for ease of use and forklift-compatible designs for efficient transport. Constructed with polyurethane anticorrosive paint, they offer enhanced durability in harsh marine environments, exemplifying robust waste handling in the offshore sector.

The Oil Drilling Mud System by KES Separation is an integrated, multi-tank system designed for efficient solids control in oil and gas drilling operations. This system includes a sequence of tanks: a shaker tank, centrifuge tank, mixing tank, reserve tank, and trip tank, all working in conjunction to create a closed-loop mud circulation system. It's compatible with drilling rigs of various sizes, ranging from 250HP to 3000HP, offering scalability for different project requirements. The system efficiently handles solid particle removal through multiple phases, using equipment such as shale shakers for larger particles, followed by desander and desilter cyclones for finer particles. Finally, a decanter centrifuge is used for the finest solid particles, supporting the mud weight cutting process. The inclusion of mud agitators and hoppers in the mixing and storage tanks ensures continuous and effective mud processing, facilitating seamless drilling operations.

The Vertical Cutting Dryer is an essential component in the process of drilling waste management. It operates as part of a line-up of equipment designed to optimize the separation of drilling cuttings from drilling fluids. By processing the coarser particles that remain after the initial shaker separation, the vertical dryer extracts and conserves oil-based mud. This process is critical in reducing oil content on cuttings (OOC) to levels as low as 5%, ensuring environmental compliance and operational efficiency. The structure is designed with technical specificity, including options for fixed speed or variable frequency drive (VFD) controls to regulate operations. The dryer uses a sophisticated array of components such as high G forces up to 420G, stainless steel 316L baskets for corrosion resistance, and precision dynamic balancing to facilitate maintenance and replacement. Equipped with an individual oil lubrication system, this dryer can only commence operation once the oil pump is activated, demonstrating a robust safety mechanism.

The KES brine filtration fluids transfer pump is engineered for demanding industrial applications, capable of managing various fluid types including completion fluids, workover fluids, produced water, and wastewater. Designed to operate under harsh conditions, this pump system offers versatility with options for both diesel and electric drive configurations. Diesel-driven variants utilize adaptable engine sizes from 3 to 5 cylinders, while the electric versions incorporate CNEX, IECEX, and ATEX-certified motors and control units to ensure safety in hazardous environments. Certified to international standards such as DNV2.7-1, ISO 10855, and EN12079, the system is equipped with a heavy-duty centrifugal pump and anti-wearing impeller for enhanced durability. The structure supports direct feeding into DE filter presses or mixing tanks, making it suitable for offshore and marine operations. This flexibility and compliance with stringent certifications underscore its suitability for a variety of industrial fluid handling needs.

With reasonable oilfield design and strong production material, KSLW Series decanter centrifuge can work perfectly to achieve the drilling operation purpose. High-Quality Decanter Centrifuge for Efficient Solids Control. Decanter Centrifuge usually plays two roles in the solids control mud system- middle speed centrifuge with 1600RPM~2000RPM to recover barite & high-speed centrifuge with 2500RPM~2800RPM to cut mud weight. With reasonable oilfield design and strong production material, KSLW Series decanter centrifuge can work perfectly to achieve the drilling operation purpose.

KES Separation Desander Cyclones- Efficient Sand & Silt Removal for Drilling Fluids. Optimize your drilling fluid cleaning with KES Separation’s high-performance Desander Cyclones. These specially engineered hydro-cyclone units are constructed from abrasion-resistant polyurethane, ensuring durability and longevity in demanding environments. Designed for efficient removal of sand-size and silt-size particles (40-100 microns) from returned drilling fluids, our desander cyclones are a crucial component for effective solids control.

Our specially engineered hydro-cyclone units efficiently remove sand and silt from drilling fluids. Made with abrasion-resistant polyurethane, they can be used individually or assembled above shale shakers. Customize the number of cones to meet your specific needs and improve your drilling operation.

The Drilling Mud Shale shaker is used for screening and separation in solids control systems. KES Separation’s shale shakers work for onshore and offshore drilling. High G drying shakers/ Vertical G dryers recover the base mud from the shaker discharges.

Enhance drilling operations with the Jet Mud Mixer. It mixes barite or bentonite into drilling fluids, adjusting mud density and viscosity. The Single Jet Mud Mixer includes a centrifugal pump, a mixing hopper, and an electrical control panel. The Double Jet Mud Mixer features double pumps.

KES Separation Mud Agitators efficiently mix drilling fluids, preventing sedimentation and maintaining mud properties. Available with direct-drive or coupler-drive gearboxes, they are compact, durable, and easy to install. Widely used in oil & gas solids control, trenchless mud cleaning, water well drilling, and TMB desanding systems. Both Ex-proof and Non-Ex-proof models are offered for reliable, flexible operation across different sites.