Komax AG software

The CrimpLab 3 analysis software tests crimp cross-sections with defined workflows that can be programmed, stored, and reused. It is available as a Manual and Automatic version. CrimpLab 3 utilizes multiple cameras for quick and straightforward crimp testing. Modular data usage facilitates easy creation of testing jobs, with comprehensive functions ensuring analysis of critical crimp cross-section parameters.The software counts wires, determines crimp degrees and symmetries, cavity ratios, physical measurements from a crimp height measuring unit, and custom measurements. Material-specific data need only be created once and can be easily retrieved for job setups or test logs.CrimpLab 3 Automatic automates numerous functions that in the Standard version require manual execution or mouse clicks. This advanced version delivers fully automatic and efficient crimp cross-section analysis within seconds.

The testing software CS WIN nx® includes an OPC UA option for interoperability with other systems – available as Standard version and an OPC UA client for seamless communication. One of the key options available with CS WIN nx® is OPC UA which stands for Open Platform Communications, Unified Architecture and is a widely accepted communication protocol in the industry.The Standard version is a complete testing software solution that can handle various testing applications. On the other hand, the OPC UA client provides seamless communication with other devices or software that utilize the OPC UA protocol.The OPC UA client is an important feature as it allows for interoperability with other systems and devices, making it easier to integrate the CS WIN nx® test software with other solutions. With the addition of the OPC UA client, the CS WIN nx® test software becomes even more versatile and capable of handling a wider range of testing requirements.

By utilizing the TSK Connect software and NFC technology, product data can be easily retrieved from the test adapter. Additional information can be loaded from an online data bank. TSK Connect''s smartphone software allows for immediate access to each Intelligent Module''s functionality, history, project settings, and other data on the user''s smartphone.This software offers various functions such as the Test Module Information which includes Factory Settings, Customer Order, Connector, Project Settings, Module Specific Function, Customer Remarks, and Test Pin Article Number. It also has a Multilanguage feature, and an Off-line mode with access to the NFC tag data.Customer data protection is a key feature as each organization can only access their own NFC data which is encrypted for added security.With access to the TSK Direct platform users can access additional product digital information such as drawings, wiring and pneumatic diagrams, spare and ware parts.

The QCenter software integrates the crimp height and pull-out force measurement devices into the production process and only releases production if the target and actual values match. With QCenter, costly production errors are avoided because manual data entry is no longer necessary and production only starts when the measured values are within the required tolerances. Thanks to a simple identification function and the optional integration of a barcode scanner, measurement devices for checking crimp heights and pull-out force, such as Komax 341 or Q1210, can be used together on up to 20 crimpers. The measurement data can be transferred to an MES (Manufacturing Execution System) in real time via the MIKO interface, where it can be stored and evaluated. Alternatively, Komax Print is available, with the help of which a measurement report is automatically generated during production release and saved locally.

The MIKO interface enables real-time data exchange between wire processing machines and client systems, such as production planning and control systems. The MIKO interface monitors the parameters for product and process quality in real time and ensures complete traceability. The operating sequence can be adapted to the specific order requirements and contributes to productivity and quality with seamless integration into the peripheral systems. In accordance with Industry 4.0, MIKO enables communication between ERP or MES and machine – for the implementation of individual production flow. This maximizes process reliability and minimizes manual input – and hence sources of error. Progress and quality are tracked thanks to storage and provision of all production and measurement data. This forms the basis for the OEE (Overall Equipment Effectiveness) analysis.

The WPCS (Wire Processing Communication Standard) is a flexible interface that enables the simple networking of fully automatic wire processing machines. WPCS is used to send production orders, article and material specifications to crimping machines. Orders are often managed together with material specifications by an ERP (Enterprise Resource Planning) system or MES (Manufacturing Execution System). They are sent to the desired wire processing machine via a network in the standardized WPCS format. Sources of error are reduced, product quality is ensured, and valuable time is saved as there is no need for manual data entry at the machine. Material consumption, quality and statistics data, machine errors, order and production status are also reported back via the WPCS interface for evaluation.

Thanks to sophisticated user guidance, the Komax HMI (Human Machine Interface) enables simple, coherent and error-free operation of complex wire processing machines. The customizable and powerful fully automatic wire processing machines are complex– but not the operation: The Komax HMI strives for maximum simplicity of use. The clearly structured user guidance is very simple: Workflows are customized, and then the software guides the user step-by-step through the production process. The Komax HMI is based on use case-driven design. The most common use cases are mapped and all process data is displayed clearly and in a sequence-oriented manner. The Green Button, which is pressed during each work step, guides the machine operator through the production process without errors. This means that each work step is automatically carried out correctly and consistently logged.

The TopConvert software translates CSV data into WPCS format (Wire Processing Communication Standard) to easily load entire cutting lists into wire processing machines. In the “Crimp to Crimp” or “Cut and Strip” area, cutting lists in electronic form are often only available as CSV files. In many cases, the raw data is different: One customer specifies the wire type in column B, the next one combines the wire type with cross section and color in several columns. Komax offers the TopConvert software as a solution to this challenge: Installed on any PC, data in CSV format can be translated into machine-readable files in WPCS format. An Excel specification sheet is used to define a converter for the data in CSV format. You can create as many converters as you like and thus process a wide variety of cutting lists.

The DLW software supports qualified personnel in preparing production data for automated prefabrication of wires in a practical and efficient manner, even from batch size 1. With manual wire production, skilled personnel need around half the production time for wiring a control cabinet. With highly automated prefabrication, up to 80 % of the wiring time is reduced in comparison. To achieve this efficiency in wiring, Komax offers various optimal solutions for flexible wire production. The data is prepared with the DLW (Digital Lean Wiring) software or via ECAD systems, which export wire lists with all relevant parameters. Under these conditions, the wires are prefabricated fully automatically and ready for installation. From one-off to series production, tailor-made economical solutions are possible from the first automation steps all the way up to full automation.

The structured CS WIN nx® test software, with its various equipment packages, offers highly customized functionality and ensures maximum efficiency in test applications. The CS WIN nx® software provides a standard package that includes all the necessary functions for complete cable testing. Additional options can be added to the standard package, allowing for customization of production and system requirements. The CS WIN nx® system can be seamlessly integrated into your process for optimal efficiency.The CS WIN nx® software also offers various other options, including Online Clip Test, Screw Tightening System, and Vision Test. The Vision Test option includes the Vision System and Height Control Test. The Edit / Edit Professional option includes powerful editing functions. Additionally, the software offers a JIT Enterprise option for order generation and testing.