Sag Harbor Industries, Inc. products

Sag Harbor Industries (SHI) is one of the premier electric coil manufactures in the world. We pride ourselves on having the ability to produce custom electric coils to our customers’ exact orders. We have a wide assortment of automated coil winding machines to produce these electric coils with precision, efficiency and economy. We know that you turn to us to provide you with the products and solutions that add value to your overall process and application. This is why so much care and attention is put into each and every one of our electric coils. On top of the manufacturing of said electric coils we offer a number of other services that add value to your final product in addition to quality assurances and a variety of production capabilities.

Customis the keyword at Sag Harbor Industries. Our team of engineers has a long track record of creating innovative and creative solutions. Our staff of engineers is comprised of experts in relay, coil and computer aided design. Sag Harbor Industries is ready to partner with you to create encapsulated coil and other products of superior quality, durability and cost efficiency. Our encapsulated coils are some of the best on the market. Encapsulated coils function similarly to that of solenoid coils except that these encapsulated coils due to the fact that they are coated in a resin that covers the wire. This means that encapsulated coils are much more efficient at protecting wires against moisture and other types of damage.

Perfect fit, precision winding and reliable performance are critical to our customers products. For over 65 years, Sag Harbor Industries has been designing, redesigning and reimagining field coils with our customers with superb results. Our experience and track record of innovative solutions allows us to offer you versatility and depth of knowledge not easily matched in the industry.

Molded coils are our specialty. Our multi-faceted molding capability includes eight transfer mold presses and four injection mold presses for both thermoplastics and thermoset materials. Epoxy transfer molding of coils and solenoids is the best protection against harsh environments. We also offer a poured molding process using liquid epoxies or silicone elastomers. From mold design, to prototyping, to high-volume production, we assure high quality and close tolerances for virtually any application. Our molded coils are designed to meet or exceed customer expectations. Sag Harbor Industries employs UL approved class B, F and H insulation systems. We utilize large capacity shuttle presses up to 80 tons as well as multi-cavity molds for the lowest possible cost production of molded coils.

Our custom wound solenoid coil capabilities are as reliable as they are flexible. Our customers can breathe easy knowing that Sag Harbor Industries (SHI) employs the following systems: Supply chain management - get your solenoid coils and other products as you want it, when you want it. QMS - ISO 9001:2008 certified. UL approved insulation system - classes B, F and H. Cost reduction planned from design to production.

Varnishes may be dipped brushed, sprayed or vacuum impregnated and/or baked on to our coils. The coil may be bobbin wound or bobbin-less. Our typical free form, bobbin-less coils will range in size from 2 AWG to 50 AWG, depending on customer design specifications. Those are only a handful of applications Sag Harbor Industries has perfected over the years.

Our custom cable assemblies and wire harnesses are produced for a wide variety of applications and for a number of different industries: Automated wire processing, custom wire harnesses, automated crimping, flat cables, industrial harnesses, lead wires, lead bundles, vehicle wire harnesses, machine wire harnesses, electro-mechanical harnesses, security system wire harnesses, marine harnesses.

Sag Harbor Industries has the experience as well as facilities to handle all of your custom built: transformers, power supplies, chokes.

Our Toroidal Transformers, Toroidal Coils & Chokes are custom manufactured per your prints, drawings, procedures, specifications and parts lists. Sag Harbor Industries has the capacity to produce toroidal transformers from 0.20” to 10.0”. We can also produce toroidal transformers in a wire range from 14 to 48 AWG.