Thermal Process Systems, Inc.

Thermal Process Systems was founded by experienced wastewater treatment professionals who understand first hand the complex issues of bio-solids processing and re-use. Frustrated by the compromises that were necessary with existing systems and the inability of these processes to meet industry demand they formed their own company focused exclusively on bio-solids management.

Company details

627 East 110th Ave , Crown Point , IN 46307 USA

Locations Served

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Business Type:
Industry Type:
Water and Wastewater
Market Focus:
Nationally (across the country)
Year Founded:
$10,000,000 US - $100,000,000 US


Their first challenge: to develop a more reliable, more efficient process for the production of high quality bio solids. The result is the proprietary ThermAer process. ThermAer has been subjected to rigorous field-testing in full-scale operating systems, and pilot testing at various sites since 1995. It has exceeded every customer expectation. In addition to the proprietary ThermAer process, Thermal Process Systems has also established relationships with the most respected equipment manufacturers in the industry today. It is an unmatched combination, offering you complete systems integration, from retrofit to ground up installation and control.

Assured product quality - with no compromise.
With the patented ThermAer Process, you can achieve the results you want without compromising your quality or cost objectives. The system delivers superior volatile solids and pathogen reduction combined with extremely low odor in any reactor configuration - with assured EPA Class A and/or exceptional quality certification.

Your system will be custom-engineered to fit your requirements exactly, whether you would like to retrofit your existing basins - or integrate ThermAer into your new system. In typical installations you will have the flexibility to batch or continuously feed the process daily, after thickening the feed material.


Thermal Process Systems - your best solution for biosolids management.
Now, for the first time you have a reliable, realistic solution to the increasingly difficult problem of biosolids processing, reuse and disposal with the ThermAer Process.

A revolutionary process that delivers the results you want without the side effects. Thermal Process Systems' proprietary ThermAer biosolids reduction system is the second generation in Autothermal Thermophilic Aerobic Digestion (ATAD) technology. It gives you the best of all worlds - a high quality pathogen-free product - plus controlled foam, the elimination of foul odors through oxidation with Oxidation/Reduction Potential (ORP) control, and superior reduction of volatile solids. On the following pages you will see how ThermAer can make all the difference in your process.