WEBER Maschinenfabrik products

Extrusion

WEBER - Model DS Series - Twin-Screw Extruder for PVC Profile Extrusion

The WEBER DS Series Twin-Screw Extruder for PVC profile extrusion boasts an output capacity of over 650 kg/h and is designed to operate around the clock. Its modular structure allows for exceptional flexibility; the base components include the frame, switch cabinet, and drive unit, while the process unit can be adapted according to demand. Manufactured in Germany, these extruders are renowned for their reliability and quality. Additional features encompass WEBER OS5 controls, granulating heads like the KG8, and force feed units such as the DW2/DW4. There are comprehensive wear protection packages available, supplemented by the DS wear measuring system. WEBER's worldwide service network ensures maintenance and replacement of wear parts to keep the equipment in top condition. Customers benefit from expert advice and tailored solutions for extrusion technology needs.

WEBER - Model CE series - Conical Twin-Screw Extruder for PVC Profiles

The WEBER CE series conical twin-screw extruder is engineered for PVC profile extrusion with an impressive capacity of up to 250 kg/h. These extruders are versatile and are available as free-standing units or co-extruders. They integrate advanced control and drive technologies aimed at ensuring efficient and streamlined operation. The design emphasizes minimized space usage and standardization of extruder types, providing longevity and consistency in production lines. WEBER's solution allows for a homogeneous machinery pool, useful for reducing stock and retaining tool systems. The extruders support Duo and Co-extrusion, further enhanced by optional central control units, providing customization and individualization to meet specific requirements. The additional equipment, including granulating heads and force feed units, complements the core extrusion function, enhancing the overall operational capability. Wear protection packages and systems like the DS wear measuring system contribute to maintaining optimal performance over the machine's lifespan.

Sanding

WEBER - Model PT - Sanding and Deburring Machine

The WEBER PT Sanding and Deburring Machine is designed for industrial applications, offering maximum flexibility and efficiency. It features a modular setup, allowing users to select and arrange processing stations either from the top or bottom, making it adaptable for various tasks. This machine utilizes a robust contact roller system with rubber-coated grinding rollers for uniform burr removal and surface finishing. It also includes a multi-rotation brush system effective for uniform edge rounding on a range of material thicknesses. The machine is equipped with the STC bolt grinding bar which provides consistent grinding quality even on thick sheets. Additionally, the DR planetary head system offers both single and double-row setups for ensuring efficient edge rounding. The CBF technology employed in the machine minimizes oscillating grinding marks, resulting in smooth surfaces. With versatile tool options, the WEBER PT is a comprehensive solution for complex sanding and deburring requirements in the metal sector.

WEBER - Model NLC - Wet Sanding System

The WEBER NLC Wet Sanding System is designed to deliver precise surface finishing and deburring through advanced wet sanding technology. Utilizing rubber-coated contact rollers, the system ensures uniform removal of burrs and smooth surface finishes. This is achieved by carefully controlling grinding pressure, which is adjustable to accommodate various workpiece requirements. Ideally suited for rough grinding tasks, the contact rollers efficiently remove thick and melted laser splatter. The flexibility of the system is enhanced by the electric adjustments, allowing real-time positioning modifications. Complementing this feature, the multi-rotation brush 'R2' offers comprehensive edge rounding by employing interlocking brushes for consistent results. Meanwhile, the patented P6 planetary head introduces robust versatility with its overlapping tool system, minimizing wear and maintenance concerns. The machine's feed system promises precision and stability, facilitated by a steel-welded construction and frequency-controlled motor. The wet sanding technique is especially effective for delicate materials, prioritizing both economic and environmental concerns.

Automation

WEBER - Model HS-4-1000 - Autonomous Loading System

The WEBER automated loading system, HS-4-1000, offers a solution for enhancing production efficiency. This system caters to the automatic loading needs of production lines, utilizing patented technology that integrates intelligent image processing with advanced robotics and control systems. The autonomy of this loading cell eliminates the need for manual teaching, providing process-optimized feeding of workpieces and ensuring seamless production. Technical options include a roller conveyor at the pallet feeder for buffer space, a pallet station for unmanned production, and compatibility with driverless transport systems. It is equipped with a variety of grippers like vacuum and magnetic types, complemented by an automatic tool changer for flexibility in handling diverse workpiece geometries. Safety features such as protective fencing are standard, with the entire system CE-certified. The HS-4-1000 can be utilized across different industries, improving profitability even with diverse workpiece variants and small batch sizes.