BNT 185 - Valve Operation Manual

BNT 185 Valve Operation Manual Note: 1. Read all instructions carefully before operation. 2. Avoid pinched o-rings during installation by applying (provided with install kit) NSF certified lubricant to all seals. Rev 1, February 25, 2011 2 TABLE OF CONTENTS Introduction ............................................................................................................................... 3 General Valve Installation ......................................................................................................... 5 Start-Up Instructions .................................................................................................................. 5 Level I User Programming .......................................................................................................... 6 Level II User Programming ......................................................................................................... 8 Valve Drive Assembly Exploded View ....................................................................................... 12 Valve Drive Parts List ................................................................................................................ 13 Control Valve Assembly Exploded View ................................................................................... 14 Control Valve Parts List ............................................................................................................ 15 Trouble Shooting ...................................................................................................................... 16 Guarantee ................................................................................................................................ 17 By Pass Valve for BNT 185 valves are factory installed. By-pass valves come with ¾” straight quick connect fittings. (1” straight fittings are available by special order.) ¾” elbow fittings are available by special order. IMPORTANT MOISTEN ALL O-RINGS WITH SILICONE LUBRICANT, INCLUDING O-RINGS ON ALL PIPE CONNECTIONS AND THE LARGE O-RING AT THE BASE OF THE CONTROL VALVE. 3 Introduction This valve is controlled with simple, user- friendly electronics displayed on a large LCD screen. The main page displays the current date and time. In addition, the main page also shows key valve information and statistics including; current capacity setting, volume remaining, date of last regeneration, current flow rate, and peak flow rate. MAY 8, 20099:05 AMVOLUME REMAINING1,125 GALREGENERATIONTIME 2:00 AM LAST REGENMAY 4, 2009CAPACITY1,350 GALCURRENT FLOW1.5 GPMPEAK FLOW5.8 GPM REGEN DAYS7 DAYSREMAINING DAYS5 DAYS Figure 1. Main Page Displays NOTE: REGEN DAYS and REMAINING DAYS are only shown in the CALENDAR CLOCK more or METER OVERRIDE mode. 03:30PM SEP-1602/07 02:00 Figure 2. Key Pad Configuration System Initialization When power is first supplied, the valve may take up to two minutes to initialize. During this time, the valve will show “INITIALIZING WAIT PLEASE”. Do not touch any buttons at this time. When the valve reaches the service position, it will display the current date and time. Figure 3. System Initialization Display Main Valve Functions VALVE OPERATION MODE: ? SOFTENER: Standard water softener operation. ? FILTER: Automatic back washing filters such as Multi-Media Depth Filter or Carbon Filter. ? IRON FILTER: This mode is typically used with Manganese Green Sand Filters. 4 REGENERATION MODE: 1. METER DELAYED 2. METER IMMEDIATE 3. CALENDAR CLOCK 4. METER OVERRIDE CAPACITY CALCULATION: 1. AUTOMATIC 2. MANUAL ADJUSTABLE CYCLES: All of the valve cycles are fully adjustable. 1. BACKWASH 2. BRINE / RINSE 3. RINSE 4. REFILL NOTE: Refer to Level II User Programming for description of each mode. During a regeneration cycle, the valve will display what position it is advancing to. Once in the correct position, the valve will display the current position along with the time remaining for that cycle. On the bottom row, the time remaining is also graphically displayed. BACKWASH REMAINING 6 MIN Figure 4. Regeneration Cycle Valve Display MENU BUTTON “ ”: The function of this key is to enter the level one programming mode where the valve settings can be adjusted. SET / REGEN BUTTON “?”: This button has two functions. The first is to initiate a manual regeneration by holding the button for 3 or more seconds. The second function is while in programming mode, pressing this key allows the user to change the value of each setting. UP / DOWN “ ”: These buttons are used to increase or decrease the value of the settings while in the programming mode. Manual Regeneration Press “?” SET/REGEN for three seconds to initiate a manual regeneration. When the valve reaches any cycle position, pressing any key will automatically advance the valve to the next position. Control Operation During A Power Failure In the event of power failure, the valve will keep track of the time and day for 48 hours. The programmed settings are stored in a non-volatile memory and will not be lost during a power failure. If power fails while the unit is in regeneration, the valve will finish regeneration from the point it is at once power is restored. However, since the unit did not complete its regeneration, it will queue another regeneration at the next scheduled regeneration time. If the valve misses a scheduled regeneration due to a power failure, it will queue a regeneration at the next regeneration time once power is restored. 5 General Valve Installation Water Pressure Minimum 25 PSI Electrical Supply Uninterrupted AC Existing Plumbing Free of any deposits or build-ups inside pipes. Unit Location Locate close to drain and connect according to plumbing codes Bypass Valves Always provide for bypass valve if unit is not equipped with one. Plumbing Softener and or other water treatment equipment should be installed to local plumbing codes CAUTION ? Do not exceed 120 psi water pressure. ? Do not exceed 110°F water temperature. ? Do not subject unit to freezing conditions. 1. Locate the softener tank and brine tank close to a drain where the system will be installed. The surface should be clean and level. 2. Perform all plumbing according to local plumbing codes. Use a ½” minimum pipe or tubing size for the drain line Use a ¾” pipe or tubing for backwash flow rates that exceed 7 gpm or length that exceeds 20ft (6 m) NOTE: ON COPPER PLUMBING SYSTEMS BE SURE TO INSTALL A GROUNDING WIRE BETWEEN THE INLET AND OUTLET PIPING TO MAINTAIN GROUNDING. 3. Any solder joints near the valve must be done before connecting any piping to the valve. Always leave at least 6" (152 mm) between the valve and joints when soldering pipes that are connected to the valve. Failure to do this could cause damage to the valve. 4. If the valve is not installed on the tank, cut the 1” central pipe flush with top of each tank. Lubricate the large o-ring on the valve that seals against the tank. Screw the valve on to the tank. Be careful to not cross thread the valve into the tank. Only use silicone lubricant. 5. Connect the drain line to the valve. Only use Teflon tape on the drain fitting. 6. Connect the brine line from the brine tank to the valve. 7. Add water until there is approximately 1" (25 mm) of water above the grid plate. If the tank does not have a grid, add water until it is above the air check in the brine tank. Do not add salt to the brine tank at this time. 8. Place the unit in the bypass position. 9. Slowly turn on the main water supply. 10. At the nearest cold treated water tap nearby remove the faucet screen, open the faucet and let water run a few minutes or until the system is free of any air or foreign material resulting from the plumbing work. Close the water tap when water runs clean, then proceed to start up instructions. Start-Up Instructions 1. Plug the valve into an approved power source. 2. When power is supplied to the control, the screen will display “INITIALIZING WAIT PLEASE” while it finds the service position. 3. Press “?” SET/REGEN and hold for 3 seconds to initiate a manual regeneration and advance the valve to the Backwash position. Open the inlet on the bypass valve slowly and allow water to enter the unit. Allow all air to escape from the unit before turning the water on fully then allow water to run to drain for 3-4 minutes or until all media fines are washed out of the softener. 4. Press any button to advance to the BRINE position. Check the water level in the brine tank to insure the valve is drawing brine properly. 5. Press any button to advance to the RINSE position. Check the drain line flow. Allow the water to run for 3-4 minutes or until the water is clear. 6 6. Press any button to advance to the REFILL position. Check that the valve is filling water into the brine tank. Allow the valve to refill for the correct amount of time as displayed on the screen to insure a proper brine solution for the next regeneration. 7. Press any button to advance to the SERVICE position. Open the outlet valve on the bypass, then open the nearest treated water faucet and allow the water to run until clear, close the tap and replace the faucet screen. 8. Add salt into the brine tank. 9. Program hardness and people into controller using Level One Programming Instructions. Level I User Programming Setting Current Time 1. If screen is locked, press “ MENU” for 3 seconds to unlock. Press “ MENU” again to enter level one programming mode and adjust CURRENT TIME. 2. Press “?” SET/REGEN to adjust hours. When you have entered the change value mode, the curser will blink. Press “ or UP OR DOWN” arrows to change the hour values. Press “?” SET/REGEN again to accept the hour value and advance to change the minutes value. Press ““ or UP OR DOWN” arrows to change the minute values. Press “?” SET/REGEN again to accept the minute values and advance to adjust the AM/PM values. Press “ or UP OR DOWN” to change the AM/PM value. Press “?” SET/REGEN again to accept the AM/PM value and exit. When you have exited the change value mode, the curser will stop flashing. Setting Current Date 1. Press “ DOWN” to advance to CURRENT DATE. 2. Using the same procedure as setting the time, press “?” SET/REGEN to enter value change mode. Setting Number of People 1. Press “ DOWN” to advance to NUMBER OF PEOPLE. 2. Press the “?” SET/REGEN to change the value. Press up or down arrows to change the values. Setting Water Hardness 1. Press “ DOWN” to advance to WATER HARDNESS. 2. Press the “?” SET/REGEN to change the value. Press “ or UP OR DOWN” to change the values. Setting Vacation Mode 1. Press “ DOWN” to advance to VACATION MODE. 2. Press the “?” SET/REGEN to change the value. Press “ or UP OR DOWN” to change the values. 7 Exiting Level One User Program Mode At any time, press the “ MENU” to accept all changes and return to main page display. OPTIONS DESCRIPTION1 CURRENT TIME This option is the current time of day.2 CURRENT DATE This option is the current date. The date is used to track the last time the system regenerated.3 NUMBER PEOPLEThis value is the number of people living in the home. It is used to calculate the amount of water needed for daily use and the reserve capacity of the system.4 WATER HARDNESSThis value is the maximum water hardness in grains per gallon of the raw water supply. It is used to calculate the system capacity.YesNoLevel I User Program ModePARAMETER5 VACATION MODEThis function may be activated by the user during a prolonged absence such as vacation. The system will perform a brief backwash and rinse based on the advanced setting. The purpose is to keep the water fresh in the softener tank and plumbing system. Figure 5. Level I Program Options Level I User Programming Flow Chart CURRENT TIME12:01 PMCURRENT TIME12:01 PMCURRENT TIME12:01 PMSOFTENER FILTER IRON FILTERCURRENT DATEJAN/01/2009CURRENT DATEJAN/01/2009CURRENT DATEJAN/01/2009WATER HARDNESS20 GPGNUMbER PEOPLE4NUMbER PEOPLE4FEEDWATER IRON5 PPMVACATION MODEYES NO 8 Level II User Programming When the Level Two Master Programming Mode is entered, all available option setting displays may be viewed and set as needed. Depending on current option settings, some parameters cannot be viewed or set. 1. If screen is locked, press “ ”for three seconds to unlock. 2. Press and hold “ ” for three seconds to enter Level Two Master Programming. OPTIONS DESCRIPTIONENGLISHFRENCHSPANISHSOFTENERFILTERIRON FILTERMETER DELAYEDThis is the most common setting. When the volume remaining reaches zero gallons, the system will initiate a regeneration at the next pre-set regeneration time.METER IMMEDIATEThe unit will initiate a regeneration immediately after the volume remaining reaches zero.CALENDAR CLOCKThe unit will initiate a regeneration at the next pre-set regeneration time based on the interval of days between regeneration days.METER OVERRIDEWhen the volume remaining reaches zero gallons, the system will initiate a regeneration at the next pre-set regeneration time. If the days between regeneration is reached before the remaining volume reaches zero, the system will override the meter setting and initiate a regeneration.4 REGENERATION TIME This setting controls the time of day when a regeneration cycle will start.AUTOMATICThis option automatically calculates the capacity (in gallons for meter units), refill time (in minutes), or regeneration day intervals (days for calendar clock mode).MANUAL The user can manually enter values for capacity, refill time, or regeneration day intervals.6 RESIN VOLUMEThis value should be the amount of resin in cubic feet that is loaded in to the tank. The value is used to calculate the system capacity and refill time.7 SALT SETTINGThis value is the salt dosage (pounds per cubic foot) to be used when regenerating the system.8 REFILL FLOW RATEThis value is the flow rate(gallons per minute) of the brine line flow control (BLFC) button installed in the valve and is used to calculate the refill time to precisely measure the amount of water into the brine tank. (Note: This value is factory preset and should not be changed unless the BLFC button has been changed to a different size.)9 UNIT CAPACITYThis value (GRAINS for softeners, PPM for IRON FILTERS) is the total capacity of the system. It is used to calculate the capacity of the system in gallons.In MANUAL CAPACITY CALC. mode, the CAPACITY can be adjusted by the user. In AUTOMATIC CAPACITY CALC. mode, the current calculated value is displayed but cannot be adjusted.FORMULA CAPACITY = (UNIT CAPACITY / WATER HARDNESS) – (NUMBER PEOPLE * DAILY USAGE)11 DAILY USAGEThis value is the average amount of water used per person per day. It is used to calculate the REGEN. DAYS for calendar clocks.12 RESERVE CAPACITYThis value is the amount of water per person in gallons to be saved for a reserve capacity. It is used to calculate the CAPACITY of the system.This value is the interval (days) between regenerations. It is used to determine how many days between regenerations in the CALENDAR CLOCK mode. It is also used as the value for the METER OVERRIDE mode. It can be set by the user in MANUAL CALC. MODE. In AUTOMATIC CAPACITY CALC. mode, the current calculated value is displayed but cannot be adjusted.FORMULAREGEN. DAYS = ((UNIT CAPACITY / WATER HARDNESS) / (NUMBER PEOPLE * DAILY USAGE)) - 114 BACKWASHThis option controls the length of time in minutes for the unit to clean the bed by reversing the flow of water upwards through the bed and out to the drain.15 BRINE / RINSEThis option controls the length if time in minutes for the unit to draw regenerant (brine for softeners) from the second tank and slowly rinse it from the top to bottom of the tank.16 RINSEThis option controls the length of time to give the tank a final rinse from the top to the bottom in order remove any last traces of the regenerant (brine) from the tank.This option controls the length of time the brine valve will open to refill the second tank (brine tank for softeners) with water in order to produce the regenerate solution (brine for softeners) for the next regeneration cycle. The water is accurately measured through the valves brine line flow control to make a precise quantity of regenerant solution. In MANUAL CAPACITY CALC. mode, the REFILL time can be adjusted by the user. In AUTOMATIC CAPACITY CALC. mode, the current calculated value is displayed but cannot be adjusted.FORMULA REFILL = SALT SETTING * RESIN VOLUME / 3 / REFILL FLOW RATEYESNOVALVE OPERATIONREGEN. MODELevel II Master Program ModeSYSTEM LANGUAGE3171315PARAMETERThis option controls which language should be used in the valve display.CAPACITYRESTORE DEFAULTREFILL18REGEN. DAYSThere are three basic operating modes to choose depending on the system application.10This option allows the current settings to be erased and changed back to the default settings.2CAPACITY CALC. Figure 6. Level II Program Options 9 Level II User Programming Softener Flow Chart SYSTEM LANGUAGEENGLISH SPANISHFRENCHVALVE OPERATIONFILTER SOFTENERIRON FILTERREGEN. MODECALENDAR CLOCK METER DELAYEDMETER IMMEDIATEMETER OVERRIDECALENDAR CLOCK METER IMMEDIATE ,METER DELAYED METER OVERRIDEREGEN TIME2:00 AMREGEN TIME2:00 AMREGEN TIME2:00 AMCAPACITY CALC.AUTOMATICMANUALCAPACITY CALC.AUTOMATICMANUALCAPACITY CALC.AUTOMATICMANUALCAPACITY CALC.AUTOMATICMANUALAUTOMATIC MANUAL AUTOMATIC MANUALRESIN VOLUME1.00 FT3RESIN VOLUME1.00 FT3REGEN DAYS3 DAYSMETER CAPACITY500 GALLONSSALT SETTING6 LBS/CF3REFILL FLOWRATE0.45 GPMUNIT CAPACITY99,000 GRAINSDAILY USAGE60 GAL/PERSONREGEN DAYSSALT SETTING6 LBS/CF3REFILL FLOWRATE FACTOR0.9UNIT CAPACITY99,000 GRAINSRESERVE CAPACITY75/GAL/PERSONMETER CAPACITYBACKWASH10 MINUTESBACKWASH10 MINUTESBRINE/RINSE60 MINUTESBRINE/RINSE60 MINUTESRAPID RINSE10 MINUTESRAPID RINSE10 MINUTESREFILL6.0 MINUTESREFILL6.0 MINUTESBACKWASH10 MINUTESBRINE/RINSE60 MINUTESRAPID RINSE10 MINUTESREFILL6.0 MINUTESBACKWASH10 MINUTESBRINE/RINSE60 MINUTESRAPID RINSE10 MINUTESREFILL6.0 MINUTESRESTORE DEFAULTYES NOSOFTENER Level II User Programming Filter Flow Chart SYSTEM LANGUAGEENGLISH SPANISHFRENCHVALVE OPERATIONFILTER SOFTENERIRON FILTERREGEN. MODECALENDAR CLOCK METER DELAYEDMETER IMMEDIATEMETER OVERRIDECALENDAR CLOCK METER IMMEDIATE ,METER DELAYED METER OVERRIDEREGEN TIME2:00 AMREGEN TIME2:00 AMREGEN TIME2:00 AMREGEN DAYS3 DAYSMETER CAPACITY500 GALLONSMETER CAPACITY 500 GALLONSREGEN DAYS3 DAYSFILTERMETER CAPACITY 500 GALLONSBACKWASH10 MINUTESRAPID RINSE10 MINUTESBACKWASH10 MINUTESRAPID RINSE10 MINUTESBACKWASH10 MINUTESRAPID RINSE10 MINUTESBACKWASH10 MINUTESRAPID RINSE10 MINUTESRESTORE DEFAULTYES NO 10 Level II User Programming Iron Filter Flow Chart SYSTEM LANGUAGEENGLISH SPANISHFRENCHVALVE OPERATIONFILTER SOFTENERIRON FILTERREGEN. MODECALENDAR CLOCK METER DELAYEDMETER IMMEDIATEMETER OVERRIDECALENDAR CLOCK METER IMMEDIATE ,METER DELAYED METER OVERRIDEREGEN TIME2:00 AMREGEN TIME2:00 AMREGEN TIME2:00 AMCAPACITY CALC.AUTOMATICMANUALCAPACITY CALC.AUTOMATICMANUALCAPACITY CALC.AUTOMATICMANUALCAPACITY CALC.AUTOMATICMANUALAUTOMATIC MANUAL AUTOMATIC MANUALDAILY USAGE60 GAL/PERSONRESERVE CAPACITY75 GAL/PERSONREGEN DAYS3 DAYSMETER CAPACITY500 GALLONSUNIT CAPACITY6000 PPMREGEN DAYS99 DAYSUNIT CAPACITY6,000 PPMMETER CAPACITY500 GALLONSIRON FILTERREGEN DAYS3 DAYSBACKWASH 10 MINUTESBACKWASH10 MINUTESBRINE/RINSE60 MINUTESRAPID RINSE10 MINUTESREFILL10 MINUTESBRINE/RINSE60 MINUTESRAPID RINSE10 MINUTESREFILL10 MINUTESBACKWASH 10 MINUTESBRINE/RINSE60 MINUTESRAPID RINSE10 MINUTESREFILL10 MINUTESBACKWASH 10 MINUTESBRINE/RINSE60 MINUTESRAPID RINSE10 MINUTESREFILL10 MINUTESRESTORE DEFAULTYES NO Diagnostics Mode 1. If screen is locked, press “ MENU” for three seconds to unlock. 2. Press and hold the “ “ DOWN button for three seconds to enter Level Diagnostics Mode. In this mode, key diagnostics can be viewed for trouble shooting and problem solving. In addition, the values can be reset to zero individually by pressing “?” SET/REGEN for 3 seconds PARAMETER DESCRIPTIONLAST REGEN This value is the date the valve last performed a regeneration cycle.TOTAL REGENSThis value is the total number of regenerations the valve has performed.METER TOTAL This value is the total number of gallons the system has treated.CURRENT FLOW RATEThis is the current flow rate (gallons per minute) of water through the valve flow meter.CURRENT REFILL This is the current value of the REFILL calculation.CAPACITY This is the current value of the CAPACITY calculation.REGEN. DAYS This is the current value of the REGEN. DAYS calculation.PEAK FLOW RATEThis is the highest flow rate (gallons per minute) recorded by the valves flow meter in the past 48hours.SOFTWARE VER. This is the current version of software. Figure 7. Diagnostic Displays 11 Vacation Settings Mode 1. Press “ ” for three seconds to unlock screen. 2. Press “ ” to advance to VACATION MODE. 3. Press and hold the “ UP” for three seconds to enter the Vacation Settings Mode. In this mode the length of time for backwash and rinse along with the frequency are set while the valve is in vacation mode. PARAMETER DESCRIPTIONREGEN. DAYSThis value is the frequency of how often the unit should perform a brief backwash and rinse.BACKWASHThis option controls the length of time in minutes for the unit to briefly clean the bed by reversing the flow of water upwards through the bed and out to the drain.RINSEThis option controls the length of time to give the tank a brief rinse from the top to the bottom in order to remove any stale or stagnant water from the tank. Figure 8. Vacation Mode Settings Valve Cycle Settings for Softeners BACKWASH BRINE/RINSE RINSE BACKWASH BRINE/RINSE RINSE0.75 5.0 50.0 5.0 10.0 60.0 10.01.00 5.0 50.0 5.0 10.0 60.0 10.01.50 5.0 50.0 5.0 10.0 60.0 10.02.00 5.0 50.0 5.0 10.0 60.0 10.02.50 5.0 50.0 5.0 10.0 60.0 10.03.00 5.0 50.0 5.0 10.0 60.0 10.0RESIN VOLUMEVALVE CYCLE SETTINGS (MINUTES)CLEAN WATER PROBLEM WATER Tank Size (Diameter) Injector SetBrine Line Flow Control (BLFC)Drain Line Flow Control (DLFC)6"7"8" #00 Purple9" #0 Red #2 (2.0 GPM)10" #1 White #3 (2.4 GPM)12" #4 (3.5 GPM) 13" #6 (4.0 GPM)14" #7 (5.0 GPM)16" noneSuggested Softener Valve Configuration#000 Grey#2 0.70 GPM#1 (1.5 GPM)#2 Blue#3 Yellow Figure 9. Valve Cycle Settings Drain Line Flow Control Tank Size (Diameter)Drain Line Flow Control (DLFC)8" #4 (3.5 GPM) 9" #6 (4.0 GPM)10" #7 (5.0 GPM)12" noneSuggested Filter Valve Configuration Tank Size (Diameter) InjectorBrine Line Flow Control (BLFC)Drain Line Flow Control (DLFC)8" #4 (3.5 GPM) 9" #6 (4.0 GPM)10" #7 (5.0 GPM)12" noneSuggested Iron Filter Valve Configuration#2 (PVC) (0.70 GPM) Figure 10. Valve Configurations (#2 PVC Injector not included.) Figure 11. Valve Configuration View 12 Valve Drive Assembly Exploded View 13 Valve Drive Parts List B01 05010037 Screw-ST2.9×10 8 A26 13000426 Screw-ST2.9×13(Large Wafer) 1 B02 05056084 Screw-ST3.5x13 8 B03 05056510 Motor-12v/2rpm 1 05030014 Motor Power Cable 1 11700005 Wire Connector 2 B04 05056098 Motor Pin 1 B05 05030006 Bnt85 Mounting Plate 1 B06 05030009 Bnt85 Drive Gear 1 B07 05030007 Bnt85 Main Gear 1 B08 05030005 Bnt85 Housing 1 B08* 05030016 Bnt185 Housing 1 B09 05056089 Nut-M4 1 B10 05030008 Bnt85 Brine Gear 1 B11 05010023 Magnet-f3×2.7 1 B12 05056016 Refill Regulator 1 B13 05056141 Washer-4x12 1 B14 13111004 Washer-4x9 1 B15 05056166 Screw-ST4.2×12(Large Wafer) 1 B16 05056083 Screw-M4x14 1 A04 05030002 Bnt85 Piston Rod 1 B17 05056139 Washer-3x13 1 B18 05030010 Bnt85 Main Pcb 1 05010031 Meter Assembly 1 05010046 Meter Strain Relief 1 05010029 Power Cable 1 05010035 Power Strain Relief 1 19010105 Wire Rope-3×100 2 B19 05030011 Bnt85 Display 1 05030021 Bnt85 Wiring Harness 1 B20 05030003 Bnt85 Cover 1 05030012 Bnt85 Label 1 B20* 05030015 Bnt185 Cover 1 05030017 Bnt185 Label 1 14 Control Valve Assembly Exploded View 15 Control Valve Parts List Item No. Part No. Part Description Quantity A01 05056087 Screw-M5×12(Hexagon) 3 A02 05056088 Screw-M5×16(Hexagon with Washer) 2 A03 05056047 End Plug Retainer 1 A04 05030002 Bnt85 Piston Rod 1 A05 05056097 Piston Pin 1 A06 05056023 End Plug 1 A07 05056070 Quad Ring 2 A08 05056024 End Plug Washer 1 A09 05056022 Piston Retainer 1 A10 05056181 Piston (Electrical) 1 A11 05056104 Muffler 1 A12 05056021 Spacer 4 A13 05056073 Seal 5 A14 05030001 Bnt85 Valve Body 1 A15 05056129 O-ring-f23×3 4 A16 05056025 Adaptor Coupling 2 A17 05056044 Adaptor Clip 2 A18 05056090 Screw-ST4.2×13(Hexagon with Washer) 2 A19 21709003 Secure Clip 2 A20 05056140 Valve Connector 1 A21 05056065 O-ring-f23.6×2.65 2 A22 21319006 Screw Adaptor 2 A23 05056508 Screw-M5×12(Hexagon with Washer) 5 A24 05030004 Bnt85 End Cover 1 A25 05030013 O-ring-f30×2.65 1 A26 13000426 Screw-ST2.9×13(Large Wafer) 2 A27 07060007 Valve Bottom Connector 1 A28 26010103 O-ring-f25×3.55 1 A29 05056063 O-ring-f78.74×5.33 1 A30 05056086 Screw-M5×30(Hexagon with Washer) 2 A31 05056029 Injector Cover 1 A32 05056072 O-Ring-f24×2 1 A33 05056027 Injector Nozzle 1 A34 05056103 Injector Screen 1 A35 05056028 Injector Throat 1 A36 05056035 BLFC Button Retainer 1 A37 05056191 BLFC-2# 1 A38 05056138 O-Ring-f14×1.8 1 A39 05056100B BLFC Fitting 1 A40 05056106 Brine Line Screen 1 A41 05056107 BLFC Tube Insert 1 16 Trouble Shooting Issue Possible Cause Possible Solution1. No power supply. Check electrical service, fuse, etc.2. Defective circuit board. Replace faulty parts.3. Power failure. Reset time of day.1. By-pass valve open. Close by-pass valve.2. Out of salt. Add salt to tank.3. Plugged injector / screen. Clean parts.4. Flow of water blocked to brine tank. Check brine tank refill rate.5. Hard water in hot water tank. Repeat flushing of hot water tank required.6. Leak between valve and central tube. Check if central tube is cracked or o-ring is damaged. Replace faulty parts.7. Internal valve leak. Replace valve seals, spacer, and piston assembly.C. Salt use is high. 1. Refill time is too high. Check refill time setting.1. Iron or scale build up in line feeding unit. Clean pipes.2. Iron build up inside valve or tank. Clean control and add resin cleaner to clean bed. Increase regeneration frequency.3. Inlet of control plugged due to foreign material. Remove piston and clean control valve.1. Air in water system. Check well system for proper air eliminator control.2. Incorrect drain line flow control (DLFC) button. Check for proper flow rate.1. Plugged injector or screen. Clean parts.2. Valve not regenerating. Replace circuit board, motor, or control.3. Foreign material in brine valve. Clean parts.1. Drain line flow control is plugged. Clean parts.2. Injector or screen is plugged. Clean parts.3. Inlet pressure too low. Increase pressure to 25 PSI.4. Internal valve leak. Replace seals, spacers, and piston assembly.H. Valve continuously cycles. 1. Defective position sensor PCB. Replace faulty parts.1. Valve settings incorrect. Check valve settings.2. Foreign material in control valve. Clean control.3. Internal leak. Replace seals, spacers, and piston assembly.F. Too much water in brine tank.I. Flow to drain continuously.G. Unit fails to draw brine.A. Unit fails to initiate a regeneration cycle.B. Water is hard.D. Low water pressure.E. Resin in drain line. 17 Safeway Water Limited Warranty Safeway Water stipulates your new water conditioner is built of quality material and workmanship. When properly installed and maintained, it will give years of trouble free service. Seven Year Complete Parts Guarantee: Safeway Water will replace any part which fails within 84 months from date of manufacture, as indicated by the serial number, provided the failure is due to a defect in material or workmanship. The only exception shall be when proof of purchase or installation is provided and then the warranty period shall be from the date thereof. Life Time Guarantee on Mineral Tanks and Brine Tanks: Safeway Water will provide a replacement mineral tank or brine tank to any original equipment purchaser in possession of a tank that fails provided that the water conditioner is at all times operated in accordance with specifications and not subject to freezing. General Provisions: Safeway Water assumes no responsibility for consequential damage, labour or expense incurred as a result of a defect or for failure to meet the terms of these guarantees because of circumstances beyond its control.