ControlMaster Universal Controllers - CM10 Data Sheet

Data sheet DS/CM10–EN Rev. C ControlMaster CM10Universal process controller, 1/8 DINMaking process control easyComprehensive display of process status— Crystal-clear, full-color TFT display— User-customizableExceptionally easy to use — Intuitive user interface and clear text prompts make installation, commissioning and operation quick and simpleScalable to match application requirements— Comprehensive hardware and software optionsFlexible control functionality— On / Off, time proportioning, analog PID and motorized valve control strategiesProblem-solving capability— Flexible functionality including math and logic providing power to solve application requirements Built to survive— IP 66 and NEMA 4X environmental protectionFlexible connectivity— Ethernet and MODBUS® communicationsControlMaster CM10Universal process controller, 1/8 DIN2 DS/CM10–EN Rev. C | ControlMaster CM10 Universal process controller, 1/8 DINOverviewThe ControlMaster CM10 is a flexible, 1/8 DIN, universal PID process controller. Detailed process information is presented clearly on the CM10's full-color TFT display and an intuitive operator interface simplifies configuration and operation.Scalable in both hardware and software functionality, a CM10 can be specified easily to meet the needs of your application requirements. Flexible control functionality including on / off, time proportioning, analog PID, split output control and math & logic make the CM10 suitable for a wide range of process applications.Fully configurable via the easy-to-navigate front panel menus or PC configuration software, the CM10 can be commissioned rapidly and then tuned via the advanced autotune functionality.MODBUS and Ethernet communication options ensure easy integration into a control system.Universal Process Input— Thermocouple— RTD— Resistance— mA— V— mV— Frequency— Volt-free Digital Input— 24 V Digital InputTransmitter Power SupplyProcess Input— Thermocouple— mA— V— mV— Volt-free Digital Input— 24 V Digital InputPrimary Outputs— 1 x Analog / Digital— 1 x RelayAdditional I/O Option 1a— 1 x RelayAdditional I/O Option 1— 1 x Analog Output— 2 x Digital I/O— 3 x RelayCommunications— Ethernet— RS 485 MODBUSKeyOptionStandard ControlMaster CM10 Universal process controller, 1/8 DIN | DS/CM10–EN Rev. C 3Scalable functionalityThe CM10 is scalable in terms of both hardware and software, enabling it to meet your application requirements. The basic CM10 meets the needs of a simple control loop. Additional templates and functionality can be enabled by adding a function key to the basic model as shown in Fig. 1, while retaining previous templates and functionality. For I/O builds, see also Ordering information on page 19.Level Function Keys Template FunctionalityBase 0 Single loopSingle loop with remote setpointProcess alarmsBasic setpoint switchingBasic control— Analog PID— On / Off or time proportioning— Auto tune— Split output controlStandard 1 Auto / Manual station low signal selectionAuto / Manual station digital signal selection *Analog backup station low signal selectionAnalog backup station digital signal selection *Single indicator / manual loaderDual indicator / manual loaderStandard setpoint switchingStandard control— Gain scheduling— Motorized valve control †Output tracking LogicMath Custom linearizersDelay timersReal time alarmsTemplate customizationRecommended I/O build:* Basic + option board 1† Basic + option board 1aFig. 1: Overview of template optionsControlMaster CM10Universal process controller, 1/8 DIN4 DS/CM10–EN Rev. C | ControlMaster CM10 Universal process controller, 1/8 DINPowerful operator display The CM10 features a full-color 5.5 cm (2.2 in.) display for displaying detailed process information to the user. Process details such as alarm messages and diagnostic information are displayed clearly in full text without the need for difficult-to-read scrolling displays.Example of an operator pageAutomatic selection of standard display templates immediately makes best use of the CM10's display. Extensive customization features then enable the displayed information to be tailored to suit the process requirements.Diagnostics and alarm status displayThe diagnostics and alarm status display provides detailed information on any active alarm or diagnostic condition. The operator can see, at-a-glance, the status of any alarm condition present within the process. Additionally, diagnostic messages are presented clearly to the operator, enabling rapid notification and simple diagnosis of any critical instrument status condition.Historical information of diagnostic messages can also be viewed in the controller's diagnostic log.Fig. 2: Single loop display Fig. 3: Alarm status display ControlMaster CM10 Universal process controller, 1/8 DIN | DS/CM10–EN Rev. C 5Exceptionally easy to use The CM10's full-text display and simple-to-navigate, pop-up menu makes operation exceptionally easy. A programmable soft key enables commonly used functions, such as auto / manual selection, alarm acknowledgement and display selection, to be accessed easily by the operator.Fig. 4: Pop-up menuFig. 5: Programmable soft key Auto / ManualLocal / RemoteConfigurationOperator PagesAlarm AcknowledgeToggle SignalEdge SignalControlMaster CM10Universal process controller, 1/8 DIN6 DS/CM10–EN Rev. C | ControlMaster CM10 Universal process controller, 1/8 DINFlexible control functionalityThe CM10 features flexible control functionality making it suitable for a wide range of applications. Features include:AutotuneOnce initial configuration is complete, a powerful autotune facility enables automatic calculation of the PID values required, enabling rapid commissioning of the CM10.Gain schedulingThe CM10's gain scheduling functionality is used for efficient control of non-linear processes. Up to 3 different sets of PID parameters are selected automatically from a reference signal ensuring optimum control response, regardless of the process status.Split output controlThe CM10 can also be configured to perform split output control, for example, when both heating and cooling of a single process is required.Remote auto / manual switchingIn addition to switching via the front panel, the CM10 can be switched between automatic and manual control mode using an external signal. When switched to manual mode via a digital signal, the value of the control output can be preset, for example, to open a control valve automatically during a cleaning cycle.External setpoint selectionThe CM10's control setpoint can be selected via external digital signals, for example, simplifying operation by selecting different setpoints using external push buttons. Fig. 6: Gain scheduling exampleFig. 7: Split output control exampleReference SignalP I D GsrefLimit 2Limit 11.35 3.5 2.714.8 15 0.067Time1.71 4 2.6233SteamWaterTTPVOutput 1Output 2Fig. 8: Remote auto / manual switchingFig. 9: External setpoint selectionFTRunClean200 °C (392 °F)150 °C (302 °F)100 °C (212 °F) ControlMaster CM10 Universal process controller, 1/8 DIN | DS/CM10–EN Rev. C 7Problem solving flexibilityExtensive functionality is available to provide flexible problem-solving capability; making the CM10 much more than just a process controller.Process alarms8 independent process alarms can monitor any analog signal within the CM10, enabling extensive process monitoring capability. Alarms can be used to drive physical outputs or soft-wired to other functions within the controller.Real-time alarmsThe 'alarm clock' functionality provided by the CM10's real-time alarms enables time-of-day decisions to be introduced into the controller's actions or specific functions to be triggered routinely at specified times.Delay timersEvent sequencing is enabled through the use of the CM10's delay timers. A predetermined delay and output duration can be programmed into each delay timer and timers can be linked together.Custom linearizersThe CM10 has 2 independent 20-point custom linearizers that can be applied to any analog signal within the controller. These linearizers can be used in applications such as level-to-volume conversion of a non-linear tank level or to accommodate special input signals or output devices.Math 8 math blocks provide arithmetic, averaging, min. / max. hold, square root and signal switching functionality. Simple equations can be performed in a single math block or multiple math blocks can be nested together to construct complex equations.Signal switching 'multiplexer' math blocks switch between 2 analog signals based on a trigger signal. For example, a backup sensor could be selected automatically on failure of a primary sensor.Logic 8 comprehensive logic equations provide powerful interlock functionality. Inputs and outputs of the logic equations can be soft-wired to any digital signal within the controller to maximize flexibility.ControlMaster CM10Universal process controller, 1/8 DIN8 DS/CM10–EN Rev. C | ControlMaster CM10 Universal process controller, 1/8 DINCommunicationsExtensive communication options enable the CM10 to be integrated into larger control systems easily or connected to other process instrumentation.EthernetOptional Ethernet communications enable ControlMaster to be integrated in to an Ethernet network quickly. The following functionality is provided:— EmailNotification of a critical process event or status can be made by email. Multiple events can trigger an email that can be sent to multiple recipients— WebserverControlMaster's integrated webserver enables the current status of the process and controller to be viewed remotely using a standard web browser— MODBUS TCPProcess values and status can be communicated to and from the CM10 in real-time using MODBUS TCP, enabling it to be integrated easily into larger control systems or connected to a data recorder.RS 485 MODBUS Using RS 485 MODBUS, values and status can be communicated to and from the controller in real-time via an RS 485 connection.Fig. 10: Webserver Fig. 11: ControlMasters connected to a ScreenMaster ControlMaster CM10 Universal process controller, 1/8 DIN | DS/CM10–EN Rev. C 9PC configurationIn addition to configuration via the front panel, the CM10 can be configured offline using ABB's Asset Vision Basic, a Device Type Manager (DTM)-based configuration package.Configuration files can be stored locally on a PC and transferred to the controller via its front panel infrared port.PC configuration software for ControlMaster is available for download from www.abb.com/instrumentation.Fig. 12: PC Configuration softwareFig. 13: Transferring a configuration file via the infrared portControlMaster CM10Universal process controller, 1/8 DIN10 DS/CM10–EN Rev. C | ControlMaster CM10 Universal process controller, 1/8 DINApplication templates To minimize commissioning time, the CM10 features up to 8 preconfigured control strategy templates. By selecting the required control strategy, the template configures the CM10's function blocks and display automatically. Customization of the preconfigured templates is also possible, providing the flexibility to create customized solutions.Single loopThis template provides standard, single loop process control and is available with or without a remote setpoint.In this example, the temperature of a product heated by a heat exchanger is regulated via the control of the steam feed to the heat exchanger.Auto / Manual station and analog backup stationThese templates configure the CM10 to backup a master controller, typically a PLC or DCS. A fault condition is detected via a low output signal from the master controller or a digital signal. On detection of a fault signal, the CM10 can take control of the process (analog backup template), freeze its output or switch to a safe output (auto / manual station template). In this example, a critical control of flow is backed-up by the CM10. Fig. 14: Single loopFig. 15: Auto / Manual station and analog backup stationSteam OutletProduct Output Product InletPVO/PSteam TTI/PMaster ControlSignalO/PPVPV O/PFlowMasterControllerFT ControlMaster CM10 Universal process controller, 1/8 DIN | DS/CM10–EN Rev. C 11Technical specificationOperationDisplayColor, 1/4 VGA TFT, liquid crystal display (LCD) with built-in backlightLanguageEnglish, German, French, Italian and SpanishOperator keypad4 tactile membrane keysSecurityPassword protectionBasic / Advanced – user-assigned password protection (not set at factory)Standard functionsBasic templates:— Single loop with local setpoint— Single loop with remote setpointAdvanced templates:— Auto / Manual station (low signal detection)— Auto / Manual station (digital signal selection)— Analog backup station (low signal detection)— Analog backup station (digital signal detection)— Single indicator / manual loader station— Dual indicator / manual loader stationControl output typesCurrent proportioningTime proportioningOn / OffMotorized valve with feedbackMotorized valve without feedbackSplit output – with combinations of relay, digital output and current outputsControl parametersProportional band: *— 0.0 to 999.9 sIntegral: *— 0 to 10000 sDerivative: *— 0.0 to 999.9 sManual Reset:— 0.0 to 100.0 %* 3 sets of PID parameters when used with Gain Scheduling facilityControlMaster CM10Universal process controller, 1/8 DIN12 DS/CM10–EN Rev. C | ControlMaster CM10 Universal process controller, 1/8 DINSetpointsLocal:— 2, selectable via digital input or front panelRemote:— selectable via digital input or front panel keysAuto tuneOn-demand calculation of control settings Process alarmsNumber:— 8Types:— High / Low process— High / Low latchHysteresis:— Level and timeAlarm enable:— Enable / Disable individual alarms via a digital signalAcknowledgementVia front panel keys or digital signalsReal-time alarms Number:— 2Programmable:— Time— Day— Duration Math blocksNumber:— 8Operators:— +, –, x, /— Average, Maximum, Minimum— High / Low / Median select— Square root— MultiplexerDelay timers Number:— 2Programmable:— Delay — Duration Logic equationsNumber:— 8Elements:— 15 per equationOperators:— OR, AND, NOR, NAND, NOT, EXOR Custom linearizerNumber:— 2Elements:— 20 breakpoints ControlMaster CM10 Universal process controller, 1/8 DIN | DS/CM10–EN Rev. C 13Analog inputsUniversal process inputs Number:— 1 standardType:— Voltage— Current— Resistance (ohms)— 3-Wire RTD— Thermocouple— Digital volt-free— Digital 24 V— Frequency— PulseNon-universal process inputsNumber:— 1 standardType:— Voltage— Current— Thermocouple *— Digital volt-free— Digital 24 V* Only if universal process input is configured as 'Thermocouple'Thermocouple typesB, E, J, K, L, N, R, S, TResistance thermometerPt100Other linearizationsvx, x3/2, x5/2Digital filterProgrammable 0 to 60 sDisplay range–9999 to 99999Update rate125 msCommon mode noise rejection> 120 dB at 50 / 60 Hz with 300 O imbalance resistanceNormal (series) mode noise rejection> 60 dB at 50 / 60 HzCJC rejection ratioStability:— 0.05 °C/°C change in ambient temperatureTemperature stability0.02 %/°C or 2 µV/°C (1 µV/°F)Long term (input) drift< 0.1 % of reading or 10 µV annuallyInput impedance> 10 MO (mV input)10 O (mA input)ControlMaster CM10Universal process controller, 1/8 DIN14 DS/CM10–EN Rev. C | ControlMaster CM10 Universal process controller, 1/8 DINInputsOutputsControls / Retransmission outputs Number:— 2 (1 standard, 1 optional)Type:— Configurable as analog or digital pulseIsolation:— Galvanically isolated from the rest of the circuitry, 500 V for 1 minuteAnalog range:— 0 to 20 mA programmableLoad:— 750 O max.Accuracy:— 0.2 % of output or ±10 µVARelays Number:— 4 (1 standard, 3 optional)Type:— Standard with changeover contacts— Optional contacts selectable as NO or NC (by jumper)Contact ratings:— 5 A, 240 VUpdate rate:— 125 msThermocouple Maximum range °C (°F) Accuracy (% of reading)B –18 to 1800 (0 to 3270)0.1 % or ±2 °C (3.6 °F) (above 200 °C [392 °F]) *E –100 to 900(–140 to 1650)0.1 % or ±0.5 °C (0.9 °F) J –100 to 900(–140 to 1650)0.1 % or ±0.5 °C (0.9 °F) K –100 to 1300(–140 to 2350)0.1 % or ±0.5 °C (0.9 °F) L –100 to 900(–140 to 1650)0.1 % or ±1.5 °C (2.7 °F) N –200 to 1300(–325 to 2350)0.1 % or ±0.5 °C (0.9 °F) R –18 to 1700(0 to 3000)0.1 % or ±1 °C (1.8 °F) (above 300 °C [540 °F]) *S –18 to 1700(0 to 3000)0.1 % or ±1 °C (1.8 °F) (above 200 °C [392 °F]) *T –250 to 300(–400 to 550)0.1 % or ±0.5 °C (0.9 °F) (above –150 °C [–238 °F]) ** Accuracy is not guaranteed at temperatures below this valueRTD Maximum range °C (°F) Accuracy (% of reading)Pt100 –200 to 600(–325 to 1100)0.1 % or ±0.5 °C (0.9 °F) Linear inputs Standard analog input Accuracy (% of reading)MillivoltsMilliampsVoltsResistance (low)Resistance (high)0 to 150 mV0 to 50 mA0 to 25 V0 to 550 O0 to 10 kO0.1 % or ±20 µV0.2 % or ±4 µA0.2 % or ±20 mV0.2 % or ±0.1 O0.5 % or ±10 OSample Interval 125 ms per sampleDigital inputsType Volt-free or 24 VMinimum pulse durationSingle input configured – 250 msBoth inputs configured as analog or digital – 500 msFrequency input*Frequency range1-signal0-signal0 to 6000 Hz15 to 30 V–3 to 5 V*For use with devices with open collector outputs ControlMaster CM10 Universal process controller, 1/8 DIN | DS/CM10–EN Rev. C 15Digital I/ONumber:— 2 (optional)Type:— User-programmable as input or output— Minimum input pulse duration – 125 msInput:— Volt-free or 24 V DC— 1-signal 15 to 30 V— 0-signal –3 to 5 V— Conforms to IEC 61131-2Output:— Open collector output— 30 V, 100 mA max. switched— Conforms to IEC 61131-2Update rate:— 125 ms2-Wire transmitter power supplyNumber:— 1 standardVoltage:— 24 V DCDrive:— 2 loops, 45 mA max.CommunicationsNote. Only one communications option can be fitted per controller.IrDA service port (standard)Baud rate:— Up to 115 kBaudDistance:— Up to 1 m (3 ft)Functions:— Firmware upgrade— Configuration upload / downloadEthernet (optional)Type:— 10BaseTConnector:— RJ 45Protocols:— TCP/IP— HTTP— MODBUS TCP (Slave)Web server:— Built-in – enables remote monitoring using standard web browsersEmail— Can be configured to be sent on the occurrence of a specified event— Up to 3 recipients— Up to 4 trigger sources with configurable tagControlMaster CM10Universal process controller, 1/8 DIN16 DS/CM10–EN Rev. C | ControlMaster CM10 Universal process controller, 1/8 DINMODBUS1 RTU (optional)Baud rate:— Up to 115 kBaudIsolation:— Galvanically isolated from the rest of the circuitry, 500 V DC for 1 minute1 MODBUS is a registered trademark of the MODBUS-IDA organizationEMCEmissions & immunityMeets requirements of IEC 61326 for an Industrial EnvironmentEnvironmentalOperating temperature range0 to 55 °C (32 to 131 °F)Operating humidity range5 to 95 % RH (non-condensing)Storage temperature range–20 to 70 °C (–4 to 158 °F)Enclosure sealing Front face:— IP 66 & NEMA 4XRest of enclosure:— IP 20SafetyApprovals and certificationsEN 61010-1cULus (pending)General safetyPollution category 2Insulation category 2IsolationKey = IsolationAnalog InputsAnalog Output 1Analog Output 2 Mains SupplyCPUCommsRelaysDigital I/OTransmitter Power Supply ControlMaster CM10 Universal process controller, 1/8 DIN | DS/CM10–EN Rev. C 17ElectricalSupply ranges 100 V to 240 V AC ±10 % (90 V min. to 264 V max.) 50 / 60 Hz10 to 36 V DC (optional)Power consumption10 W max.Power interruption protectionNo effect for interrupts of up to 60 msPhysicalSize50 x 97 x 141 mm (2.0 x 3.8 x 5.5 in.)Weight0.38 kg (0.84 lb) approx. (unpacked)Panel cutout45 x 92 (1.8 x 3.6 in.), 121 mm (4.8 in.) behind panelCase materialGlass-filled polycarbonateControlMaster CM10Universal process controller, 1/8 DIN18 DS/CM10–EN Rev. C | ControlMaster CM10 Universal process controller, 1/8 DINElectrical ConnectionsOverall dimensions Standard accessoriesIncluded with each controller:— Panel mounting clamps— Instruction manual— Bezel release tool— Cold junction thermistorOptional accessories— PC configuration kit CM30/0712??????? ????????????????? ???????????????? ?????????????????? ???Rear ViewOption Board 1Standard ConnectionsAnalog Output 2Digital I/O 1Digital I/O 2Digital I/O –Relay Output 2Relay Output 3Relay Output 4Digital I/O +24 V Ext.CommunicationsTx PSUAnalog / Digital Output 1Analog Input 1Analog Input 2Relay Output 1NeutralLine 100 to 240 V AC 10 W10 to 36 V DCRear ViewN/OC*C*C*CRelayOutput 2Option Board 1aN/CCN/O* N/O or N/C selection made via jumperDimensions in mm (in.)??? ???????? ??? ??? ??????? ??????? ?? ????? ?? ????? ????? ?? ??? ?????????????????????????? ?? ????????? ?????????? ControlMaster CM10 Universal process controller, 1/8 DIN | DS/CM10–EN Rev. C 19Ordering informationControlmaster CM10 universal process controller, 1/8 DIN CM10/ X X X X X X X /XXXI/O buildBasic (2 analog inputs, 1 analog O/P and 1 relay)Basic + option board 1a (2 analog inputs, 1 analog output and 2 relays)Basic + option board 1 (2 analog inputs, 2 analog outputs, 2 digital I/O and 4 relays)012Template / functionality levelBaseStandard0SCommunicationsNoneEthernetRS 485 MODBUS0EMApprovalStandard CEcULus approval (pending)SUPower supply100 … 240 V AC10 … 36 V DC01LanguageEnglishGermanFrenchItalianSpanishEGFISSpecial featuresNoneUnbranded front panel0BConfigurationStandardCustom programmingSTDCUSContact usDS/CM10–EN Rev. COct.2010To find your local ABB contact visit:www.abb.com/contactsFor more product information visit:www.abb.comNoteWe reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents in whole or in parts – is forbidden without prior written consent of ABB.Copyright© 2010 ABBAll rights reserved Overview Scalable functionality Powerful operator display Flexible control functionality Problem solving flexibility Communications Application templates Technical specification Electrical Connections Overall dimensions Standard accessories Optional accessories Ordering information