LevelSET S Brochure

Labkotec SET®Labkotec separatoralarm system –protecting ourenvironment• Designed to comply EN858-1&2 and PPG3 norms• Warns of excessive levels of oil, sludge & liquids• Prevents pollution incidents• Fail-safe & fault monitoring systems in built• Indicates when Separator needs emptying– reduces waste management cost• Remote monitoring capabilityMeasure your successwith LabkotecLabkotec SET®alarm devicesfor oil and greaseseparatorsToday in all construction work, greater attention is paid toprotecting the environment than ever before. Oil separatorsystems now have a vital part in preventing environmentaldamage.Oil spills into sewers and ground leaks are controlled betterthan they used to be, thanks to the increasing use ofseparator systems.Typical applications for the separator systems are petrolstations, airports, parking areas, highways and other placeswhere the risk of an oil spill onto the ground is present.Separator systems preventing environmental damageare just part of the solution. How can you ensure theyare still working years later and guarantee the benefitsof investments made? How do you keep a check onthe maintenance cost?The best safeguard against environmental damage is ofcourse to use the separator system properly and serviceit periodically.Total reliability in the operation of the separator systemcan only be achieved when alarm devices are installed.Therefore it is possible to guarantee correct functioningof the separator year after year.2- The demands in terms of alarms in various standards and regulations are satisfied.- There is an immediate alarm if, for example, a serious oil spill occurs, and thus serious environmental catastrophes may be prevented.- The costs of routine servicing can be kept in check.The separator will be serviced only when the alarm indicates that the oil or sludge levels have been exceeded.- Separator leakage to the environment can be detected,if the water level drops below the sensing probe the alarm will activate.Labkotec offers the markets widest range of oil, sand andgrease separator alarm systems. Special attention to thedesign of various models has improved reliability andperformance, which benefits the world’s environment.By using Labkotec alarm devices:Labkotec alarm models are approved inaccordance with the ATEX directive 94/9/ECand IECExWhy does a separator requirean alarm device?SandSET-1000 - Sludge alarm devicefor oil and sand separatorsThe SandSET-1000 is a completepackage to detect sand or sludge in thetanks. The SET/S2 probe gives alarmsignal when there is sand or sludgebetween the ultrasonic sensingelements.The ultrasonic SET/S2 probe does notrequire any calibration, or any regularservice. Just install the probe at thecorrect alarm level.The OilSET-1000 level alarm instrumentis specially designed for oil separatorsand grease traps. It indicates when itis time to empty the oil separator andthus prevents harmful hydrocarbonemissions to the sewer system.LevelSET S Hi Level/Oil alarm devicewith two probesThe LevelSET S Hi Level/Oil is equippedwith two probes, one indicates the oillayer and the other indicates blockagedetection. i.e. high level in case of sewerblockage or closure of the closingdevice.LevelSET S Oil/Sludge alarm devicewith two probesThe LevelSET S Oil/Sludge is equippedwith two probes, one indicates the oillayer and the other indicates when thereis sand or sludge between the sensingelements of the SET/S2 ultrasonicprobe.3Oil separator alarm models and applicationsOilSET-1000 control unitand SET/DM3DL probeSandSET-1000 controlunit and SET/S2 probeSand/sludgeWaterSandSET-1000SET/S2probeCablejointLevelSET S control unit,SET/DM3DL andSET/V probesLevelSET S control unit,SET/DM3DL andSET/S2 probesOil separator alarm device OilSET-1000OilWaterSET/DM3DLprobeOilSET-1000CablejointOilWaterSET/DM3DLprobeLevelSETJunctionboxSET/VprobeOilWaterSET/DM3DLprobeLevelSETJunctionboxSand/sludgeSET/S2probeInspection shaft oil alarm with the floating SET/OSK2 probeTheSET/OSK2floating oilprobe4SET-1000 and SET/TSHS2 grease separator alarmThe SET/TSHS2 probe’s operating principle iscapacitive and therefore it is an ideal choice forapplications with greater amounts of solidgrease than normal.In alarm condition the SET-1000 will energizethe internal buzzer and LED. For remoteindication of the alarm condition the relayoutput facility can be utilized.SET-1000control unitand SET/TSHS2 probeSET-1000control unitThe SET/OSK2 probe indicates an oil layerin an inspection shaft, pump shaft or on awater basin.SET alarm unitWaterSET/TSHS2probeSET-1000CablejointGreasewww.labkonet.comAn intelligent Tank Sends out Emptying RequestsThe LabkoNet system can convey alarm information direct to theproperty's tank emptying service provider, enabling the separatorsto be emptied professionally, correctly and at the right time. Thesystem also helps generate cost savings by eliminating unnecessaryemptying events.AlarmsThe system's communication unit transmits the alarm from thetank to the servers either by GSM or another selected network.From the server the information is uploaded online and sent tothe previously configured GSM subscriptions and e-mailaddresses. Data is saved in a database, where it is accessiblefor later review for reporting purposes. The system enableseasy proactive forecasting of the next emptying need.• Saving in emptying events• 24/7 monitoring• Alarm data online, to mobile phones and e-mailThe system is constantly monitored and a break incommunications will cause an immediate alarm to besent to the system supervisor.Labcom datatransfer unit LabkoNet server LabkoNet web serviceAlarm unit connectedto LabkoNet server viadata transfer unitLevelSET S GSM versionconnects the LabkoNetserver directlyLevelSET S GSMalarm unit LabkoNet server LabkoNet web serviceWaterSET/OSK2probe SET-1000Oil5LevelSET S oil separator alarmOil, Sludge and Hi Level alarms –all in the same control unitThe LevelSET S oil separator alarm control unit was developed tomeet strict regulations and demands of various environmental agenciesthroughout Europe. LevelSET S is equipped with Fail-Safe alarmfacility, giving total system monitoring of all sensor inputs.LevelSET S recognises when an oil or sludge space is full, or if thereis a high level condition within the separator due to a blockage.Alarm conditions can be transmitted to mobile phones or computersystems via the integrated GSM modem or internal relays can beconnected to remote beacons and audible alarms. An inbuilt LEDand buzzer indicate the respective alarm condition locally.The GSM version of the LevelSET S can be programmed to alarmwhen the service inspection is due.The new digital technology within the sensors and the control unitsignificantly reduces the cabling cost. The three sensors were previouslyconnected with six wires but now only two wires are required.Labkotec’s commitment to the design of high quality alarm systemsfor environmental monitoring of Separators assures a long servicelife for many years.Three digital probes alarm systemwith integrated GSM modemNewNew featuresNew digital probesSET/DM3DL – digitalconductivity probeSET/S2 – digitalultrasonic probeSET/V – digitalvibration probeSET/DM3DL oil interfaceprobe is installed in the lightliquid storage chamber ata specified level (refer toseparators manufacturestechnical drawings). Theprobe alarms when the topsection of the probe is incontact with oil. The probe isnormally immersed in water.SET/S2 sludge alarmprobe is installed in thelower section of theseparator. The probealarms when the sludgelayer reaches the probe.The probe is normallyimmersed in water.SET/V high level probeis installed above theoutlet’s upper level.The probe alarms whenin contact with liquid, oilor water. The probe isnormally in air.OilWaterSET/DM3DLprobeLevelSETJunctionboxSand/sludgeSET/S2probeSET/VprobeNewThe new generation of digital probes are compatible with all existingcontrol units. Contact Labkotec Sales if you require additionalinformation regarding the selection of digital probes.LevelSET SGSM versionSolarSETfor applications wheremains supply is notavailable6The SolarSet alarm unit is a solar powered unit for monitoringthe level of liquid hydrocarbon, sludge or high level in oilseparators situated in locations where mains power isunavailable.Alarm conditions can be transmitted to mobile phones orcomputer systems via the GSM modem and locally with flashingbeacon. Probe failures are also detected automatically.SolarSET contains alarm unit, battery, charge controller,solar panel and Labcom 200 communication unit or/andflashing beacon.Separator alarm systemVarious options asrequirements demand:• OilSET-1000• SandSET-1000• SET-2000 Oil/Sludge• SET-2000 Hi Level/OilSolarSET applications:• airports• motorways• car parksIn case of an oil, sludge, hi level alarm or probefailure, SolarSET sends an alarm message asa text message (SMS) to the user’s mobilephone or LabkoNet system.SolarSET with flashing beaconIn case of an oil, sludge, hi level alarm or probefailure, SolarSET Beacon signals an alarm witha Xenon-beacon. The beacon will flash onceevery 5 seconds until the alarm ceases.SolarSET with GSM modem(with flashing beacon option)ProbesControl unitsTechnical DataAccessories7Junction box InstallationaccessoriesCable jointConductivityPVC, AISI 316,NBR, PA-30 °C...+60 °CVTT 09 ATEX 026XIECEx VTT 10.0001SET/DM3DLIP 68SET/S2 SET/V SET/OSK2 SET/TSHS2Ex II 1 G Ex ia IIB T5 Ga Ex II 1 G Ex ia IIA T5 GaUltrasonicPA, PVC, aluminium,NBR-30 °C...+60 °CVTT 09 ATEX 051XIECEx VTT 10.0002XVibrationPA, PVC, aluminium,NBR-30 °C...+60 °CVTT 09 ATEX 025XIECEx VTT 10.0006XCapacitivePVC, AISI 316-25 °C...+60 °CVTT 03 ATEX 009XN/ACapacitivePVC, AISI 316-25 °C...+60 °CVTT 03 ATEX 024XN/APrinciple of operationIP classificationEnclosureAmbient temperatureSupply voltageCableCertificates:ATEXIECExEx-classification55 x 70 x 112 mm (L x H x D)Plastic housing IP 20,mounting on a 35 mm DIN rail-20 °C...+50 °C230 V AC ± 10 %, 50/60 Hz175 x 125 x 75 mm (L x H x D)IP 65, material polycarbonate,wall-mounted2 VA 4,5 VASET/...2 probesOne potential-free relay output,250 V, 5 A, 100 VAEN 61010-1, CAT II, Class IIVTT 02 ATEX 018XN/AEx II (1) G [Ex ia] IICOne Labkotec SET probe Max. three probesTwo potential-free relay outputs,250 V, 5 A, 100 VAVTT 04 ATEX 031XIECEx VTT 10.0003XEx II (1) G [Ex ia] IICVTT 09 ATEX 027XPendingEx II (1) G [Ex ia] IIBDimensionsEnclosureAmbient temperatureSupply voltagePower consumptionProbesRelay outputsElectrical safetyCertificates:ATEXIECExEx-classificationSET-100 SET-1000 LevelSET SEx II 1 G Ex ia IIB T5 GaEx II 1 G Ex ia IIA T5 GaApprox. 12 VDC from SET control unitFixed oil resistant PVC cable 3 x 0,5 mm, standard length 5 m-25 °C...+50 °C230 V AC ± 10 %, 50/60 Hz, 110 V AC ± 10 %, 50/60 Hz, 12 VDC-30 °C...+50 °CEN 61010-1, CAT II, Class II/IIIThree potential-free relay outputs,250 V, 5 A, 100 VAPictorino./Kirjapaino Hermes 7/2010 2.000 M15462_eLabkotec OyMyllyhaantie 6FI-33960 PirkkalaFINLANDTel. int. +358 (0)29 006 260Fax int. +358 (0)29 006 1260E-mail info@labkotec.fiwww.labkotec.fiwww.labkonet.comLabkotec Oy reserves the rights to alterations without prior notice. Due to policy of continuous improvement in R&D,technical specifications may change. Installation shall always be made as documented in manufacturer's instructions.Measure your success with LabkotecLabkotec Oy is a leading Finnish manufacturer and supplier of electroniclevel gauges, flow detection devices and alarms, automation and detectortechnology, and web-based data transmission solutions.We have more than 40 years of experience of the industry, and havepioneered several new solutions. Our diverse and comprehensive expertiseenables us to supply solutions tailored to each customer’s needs.Our ISO 9001:2000 and ISO 14001 compliant quality and environmentalsystems are certified by Lloyd's Register Quality Assurance. As regardsto safety, we comply with the ATEX and ISPS standards.Labkotec Oy is a member of the international Indutrade Group.Our electronic level gauges and leak detection and flow measurementtechnologies cover a comprehensive range of applications. Our commu-nication units and data transmission systems relay readings in real time,independently of permanent electrical or cable networks.Our automation and detector technology is widely used in access controlsystems in industrial installations, in storage silos and ports, as well asat snow dumping and landfill sites. Our TransControl system is based onRFID identification technology and fulfils the requirements of the InternationalShip and Port Security Facility (ISPS) code.Labkotec UK LtdShentonfield RoadManchester M22 4SDENGLANDTel.int. +44 (0)844 3350 477Fax int. +44 (0)161 428 1179E-mail info@labkotec.co.ukLabkotec ABEkbacksvägen 28SE-168 69 BrommaSWEDENTel. int. +46 (0)8 130 060Fax int. +46 (0)8 555 36108E-mail info@labkotec.se