OZSL 2015 Catalog Brochure

OMZ-3400 Operation & Maintenance ManualIMPORTANT1. Read instructions thoroughly before operating2. After shipping the unit via courier or after rough handling such as falling off a shelf open cabinet by followingstep 1 of the cleaning instructions. Check to make sure the center screen of the generator plate has not movedout of place. Once this has been checked the cabinet lid may be reinstalled and the unit is ready for use.CAUTION, THIS OZONE GENERATOR OPERATES AT 4000-5000 VOLTS ACDISCONNECT POWER BEFORE OPENING TO SERVICESPECIFICATIONS FOR OMZ-3400 Ozone GeneratorMaximum output 3,400 mg/hrFan size (rated cfm) 34 cfmFilter 2 Cleanable foam filtersCabinet material PVC outer cabinet with stainless steel inner chassisGeneration method Corona dischargeWeight and size 6.5 lbs / 13-in long x 5 3/4 wide x 6 5/8 height (including handle and filters)INTRODUCTIONThis line of ozone generators are designed for various uses at varying output levels. This ozone generator can beused for many uses such as deodorizing cars homes as well as oxidizing many organic contaminants.WARRANTYThe OMZ-3400, is warranted against defects in materials and workmanship for a period of four years from dateof purchase. Liability is limited to parts and labor only. Shipping is the sole responsibility the customer. OZSL isnot liable for damage caused by shipping, misuse, neglect or lack of regular maintenance.LIABILITYOZSL assumes no responsibility for any damage done to items from the use or miss use of any product sold ormanufactured by OZSL. It is the customers responsibility to test materials prior to use and to ensure that theprocedure and installation technique they are using is correct for the application.HEALTH AND SAFETYOzone can be an irritant and a powerful oxidizing agent. As with most all products, ozone is dangerous only whenused improperly, as such it is important to follow safe usage guide lines.*When doing a shock treatment, no people plants or pets/animals may be in the room when the unit is running.* The room should not be reentered until all ozone has been depleted unless proper breathing respirators are used.MAINTENANCE FREQUENCYUnder heavy duty use or severely polluted areas, The ozone generator should be inspected and cleaned ifnecessary every 2 to 3 weeks for fine dust or oily residue collecting on generator surfaces or plates. Light dutyuse requires cleaning every 2 to 6 months depending on the severity of pollution and the humidity level of thefeed air. In dirty and humid conditions cleaning can be as often as 2-4 weeks.DESCRIPTION OF OZONE GENERATORThese ozone generators produce ozone by corona discharge, converting normal oxygen to ozone gas which is avery strong oxidizing agent used to destroy odors and other organic contaminants. This model comes from thefactory with 5 plates, producing up to 3,400 mg/hr of ozone. PLACEMENT OF UNITThis ozone generator is designed as a portable commercial deodorizing device. It uses 120 VAC for North America,and 220-240 VAC for European countries etc. European models come with an IEC connector and it is up to thecustomer to supply the proper cord (this can be aquired at any computer shop).Please note the following points when placing the unit.-Place on a flat solid surface such as a table or shelf. Do not place on rug flooring to reduce dust entering the unit-Do not place in an area where the unit could be splashed with water, moisture or in an area that it could getflooded with water.-Ensure that the unit gets proper fresh air flow. Do not obstruct the incoming or outgoing air from the unit.-DO NOT USE IN VICINITY OF COMBUSTIBLE GASSES-Humidity levels higher than 75% should be avoided as it will cause the unit to wear excessively fast and willrequire cleaning much more often.-If used in temperatures below freezing, ensure that condensation inside the unit does not occur.-Set the unit in an area where it will provide the best ozone distribution.-The use of circulation fan will greatly increase the efficiency of the treatment.-If the ozone generator being used is large enough to treat the whole house, the air handling system can be usedto distribute the ozone, just point the ozone generator into the return air duct.OMZ-3400 Operation & Maintenance ManualSETTING OF MACHINE (Refer to ozone application/usage instructions for more detailedinstructions.)1. The OMZ-3400 controls features a Low/Off/Hi switch to powerthe unit and fan, and a continuously adjustable output level controlto adjust the amount of ozone being produced. Ozone productionbegins when the power switch is turned on, please ensure the levelcontrol is set to low( #1 on the dial). *Please note that the HI setting is NOT to be used if lessthan 4 plates are installed*2a. (Setting Ozone Level (occupied areas)) The right level is whenall the generated ozone is being used up to accomplish its job.However, this is difficult to obtain because it becomes a balancingact. Initially the unit should be used for a shock treatment to get ridof the problem odor as quickly as possible. After a shock treatment,set the unit at a very low setting, after several hours if there is aheavy smell of ozone, then there is more ozone present than isrequired to do the job. A good indication that the generator is setright is when you come home after being away for 6-8 hours andsmell just a hint of the fresh sweet smell of ozone. Simply turn theoutput level control down. This is a case where more is notconsidered better. The levels of ozone required to deodorize mostenvironments are from 0.03 ppm to 0.1 ppm.2b. (Setting Ozone Level (shock treatments)) For most shock treatment applications the setting should be set to thehighest setting. If the area being treated is small, the setting can be reduced to a lower level. Reducing Output: This unit comes with 5 plates installed and should alway be operated in the HI setting to ensure maximum output. *IMPORTANT* This unit is equipped with a LOW and HI setting, the LOW setting is to be used when using 1-3plates, The HI setting can be used ONLY when 4-5 plates are installed. Using the HI setting with 1-3 plates willcause damage to the plates as well as the ozone generators inner componentTROUBLE SHOOTING ( NOTE: Do not use a home multi meter to test voltage, multimeters only read up to 1000 VAC)1. Fan works but no ozone. 1a. Try various output setting. 1b. If the unit was recently serviced check plate alignment. One misaligned plate will stop the whole unit fromworking. If you have more than one plate try removing all but one plate, if it works then add one more plate andtest, and so on. If you add a plate and it stops working, check alignment of the screens on that plate and reinstall, if the plate still does not work then remove it and inspect for damage. 1c. Check plate for damage and clean if necessary. 1d. If after cleaning the plate there is still no ozone contact your dealer or OZSL.2. No fan and no ozone 2a. Check fuse. 2b. Ensure that the ozone generator is plugged into a working power receptacle.3. Generator sounds erratic, crackling, or like it is arcing, popping, etc.. 3a. Check plate for damage and clean if necessary. 3b. Check center HV screen alignment. Refer to cleaning instructions for proper alignment. 3c. High altitudes (above 5,000-ft) can also cause excess voltage output. Contact us if screens are aligned andthere is still a problem contact, your dealer or OZSL.OMZ-3400 plate removal instructions1. Remove thetwo Philips(star) screwsfrom the topand the twofrom the bottomof the OMZ-3400as shown.2. Slidethechassisout ofthe PVCcabinet.3. Remove thetwo Philipsscrews from theplate hold downbracket and thewing nut fromthe HV clamp asindicated.4. Once the platehold down bracketand HV contact barare removed,remove the platesby lifting themstraight up asshown.5. Next refer to the plate cleaning instructions.PLEASE ENSURE THAT ALL PARTS ARE COMPLETELY DRY PRIOR TO RE ASSEMBLY6. Replacegenerator platesby first insertinga tool such as asmall screwdriver, allenwrench or anyother small toolthat is thickenough to holdthe springsopen.7. Slipthe plateinbetweenthesprings,makesure thatthespringdoes notgo up inthemiddle ofthe plateasshown.8. Re install the HV clamp and plate hold downbracket that was removed in step 2.9. Use an alcohol soaked paper towel or somethingsimilar to wipe down any other areas of the machine thatare dirty.10. Before re inserting the chassis into the PVCcabinet, clean the filters with dish soap and rinsethoroughly with water and allow to dry. Clean theinside of the cabinet if needed and allow to dry.11. Insert the chassis into the PVC cabinet and replacethe screws that were removed in step 1. The ozonegenerator should be ready to be put back in service. OMZ-3400 plate cleaning instructions1. Please familiarize yourself with howthe plate is assembled prior todisassembling. Remove outer screen, as shown.2. Disassemble all part asshown3. Take mica and stainless screensand clean in the sink using dishsoap and an old toothbrush. If theplates have not been cleaned for along time, it is important to usethe tooth brush to help removethe flaking mica. Rinse with cleanclear water.4. If the generator needs to be put back in service immediately you will need an oven or other source of heat todry the mica and screens. If using an oven set the temperature at about 200< F and place the mica and screenson the middle rack for approximately 1-2 hours.If there is no rush or you do not have access to an oven, place the mica and screens in a very warm dry placesuch as on an operating base board heater to dry overnight, or if it must air dry leave it dry for several days withgood air flow .5. Once all the Mica and screens are dry re assemble byplacing one mica in your hand, then place the innerscreen square in the center of the mica. Place the secondmica on top of the inner screen and then re install thefolded outer screen , as shown.6. When all plates are clean, dry, and re assembled refer back to the plate removal instructions for instructions onre installing the plates.