R-V-Industries - Pressure Vessel - Brochure

R-V Industries, Inc.Beta Star Life Science Equipment Pages 2-3Pharmaceuticals BiotechnologyResearch Laboratories Power Plant EquipmentPages 4-5Fossil Power GenerationEngineering & Construction Firms Boiler & Burner OEMsASME CodePages 6-7Chemical & PetrochemicalSemiconductor NQA1 ManufacturingPaper MillPages 8-9Boxboard Tissue & Fine Paper Non-WovensCustom FabricationPages 10-11Food ProcessingIndustrial Process EquipmentOEM Manufacturing PartnerEngineeringPages 12-13 ManufacturingPages 14 Safety & QualityPages 15TO SUPPLYTO SUPPLYSUPERIOR PRODUCTSSUPERIOR PRODUCTSAND SERVICES ATAND SERVICES ATA COMPETITIVEA COMPETITIVEPRICE WITH INTEGRITYPRICE WITH INTEGRITY2Beta Star Life Science EquipmentSTEAM STERILIZERS& PROCESS EQUIPMENT Our Beta Star Life Science Equipment market area specializes in steam sterilization and disinfection products and services for pharmaceutical, biotechnology, laboratory and animal care clients. We also specialize in ASME code fabrication allowing us to supply complex equipment for processes involving high pres-sure, high temperature, close tolerances, special fi nishes and unusual confi gurations.Beta Star series sterilizers are value engineered for maximum throughput, safety and reliability.cGMP PACKAGESAll Beta Star cGMP pharmaceutical sterilizers are provided with non-proprietary micro-processor controls and cycle data acquisition packages that are compliant with the requirements of the Industrial Standards for Moist Heat Sterilization. All software is developed according to Life Cycle Methodology, FDA regulation CFR 21 including Part 11 & GAMP IV (Good Automated Manufacturing Practice) requirements.3 FACILITYWe designed and constructed a state-of-the-art facility featuring epoxy-coated fl oors, dedicated stations for fabrication and assembly of sterilizer components, a fully-equipped shop for building and testing electronic controls, a multi-unit testing facility, and a water reclamation system.SERVICEOur sterilization systems are designed to require less maintenance than other sterilizers. Designed with non-proprietary components to drastically reduce downtime and replacement costs, our sterilizers also utilize industrial grade pneumatic valves which can last up to two years under corrosive steam conditions without any service.Our new facility is equipped with orbital welding enabling us to provide systems of sterile design. 4Power Plant EquipmentPROJECTSOver 25 years of design and manufacturing experience in the electric utility industry. We design and manufacture complete windbox assemblies for corner-fi red furnaces. Our expertise includes replacement of existing windboxes, windboxes for new installations and overfi re air windbox assemblies for reducing NOx emissions.R-V Industries is the partner of choice by most boiler and burner OEM’s when embarking on corner-fi red furnace retrofi ts. 5 SOFA WindboxesMain WindboxesStationary Coal NozzlesCoal Nozzle TipsAir Nozzle TipsOil Nozzle TipsGas Nozzle TipsPilot Torch NozzlesDiffusersTilt MechanismsGraphite Damper BearingsOpposed Blade UpgradesComplete Damper FramesOil Guns & TipsGun Retract MechanismsRetractable Spark IgnitorsObservation DoorsAccess DoorsFlexible Drip ScreensSeal PlatesBowl Mill PartsWhizzer Wheel AssembliesRiffl e ElementsEQUIPMENT We offer a full line of equipment for corner-fi red furnaces and bowl mills.6ASME Code Pressure VesselsDESIGNOur certifi ed experience in ASME pressure vessel design and fabrication provides cost-effective solutions for your specifi cations. From process design to polishing and special coatings, we offer comprehensive services in addition to maintaining U, S, R and UM stamps. We work closely with you to develop the most effective solutions for your process, design, manufacturing and budget requirements. Storage vessels and skids are custom manufactured for a variety of plant applications. Access ladders, galleries, valves and instrumentation are available options.Our designs utilize the following standards: • ASME • API • UL • TEMA • ANSI • CGA • NQA17 Jackets: Conventional, Half-Pipe & DimpleCustom Designed Manways & SightglassesInsulation & SheathingAgitation SystemsReactorsAutoclavesAmmonia VesselsColumnsCryogenic VesselsVacuum Vessels Lab PrototypesField RepairsFABRICATIONOur world class manufacturing capabilities are evident in each specialized piece of equipment we produce.We offer conventional, half-pipe and dimple-jacketed vessels. We manufacture from carbon, stainless and duplex steels, as well as nickel and copper alloys and clad materials.Our engineers utilize the latest advancements in computer technology and software to design your equipment. NQA-1The NQA-1 qualifi cation enables us to manufacture equipment for use in the nuclear industry. While complementing our existing engineering and man-ufacturing strengths, this certifi cation allows us to service a broader range of customer requirements, including pressure vessels and other equipment for nuclear safety related applications.8Paper Mill MachineryMACHINERYBy partnering our knowledge and expertise with your specification we can provide you with a wide range of capital equipment options and affordable solutions to optimize your papermaking and non-woven equipment. R-V Industries, Inc. acquired LG Industries, Founded in 1948.YOUR PARTNER IN PAPERMAKING®Our products include: • Forming Sections • Press Sections • Dryer Sections • Size Presses • Calender Stacks • Reels & Winders • Suction Rolls• New Rolls• Doctors• Fabric Guides, Auto & Hand• Pulper Tubs & Storage Tanks• Non-Woven Equipment• Wire Tensioners & Felt Stretchers 9 SERVICESWe take the time to meet with your staff and evaluate your mill operation to ensure the equipment we repair will operate at its optimum performance level. Our full service engineering team we can offer valuable troubleshooting ideas and recommendations to help your operation run more effi ciently. We are dedicated to meeting your schedules for repairs and service. The success of our suction roll overhaul program has proven our expertise in providing complete repair and consultation services. From engineering to manufacturing to inspection, we work hard to provide quality service and dependability. Our suction roll overhauls have a proven track record for reliability and performance. We offer overhaul expertise for our own rolls and other manufacturers’ rolls.Proven Reliability...Quality EquipmentOur services include: • Roll Grinding • Roll Journal Repair • Equipment Upgrades • Suction Roll Overhauls • Reel Spool Overhauls • Dynamic Roll Balancing • Optical Alignment • Equipment Installation • Equipment Evaluation • Emergency Response Team10Custom Fabrication & MachiningWhether small or large, your project will be handled with the detailed expertise and quality you expect and rely upon. We have serviced companies in chemical, food production, pharmaceutical, utilities, steel mill and sewage treatment industries. Platforms, insulation, jacketing and agitators are just a few of the specialized accessories we have supplied. We build to customer drawings and specifi cations or provide the necessary design and detailing to meet your requirements. Our experience includes: • Maintenance Parts • Weldments • Machined Castings • Structural Fabrications • Tanks • Complete Machines • Production Runs • R & D Projects • Abrasive Resistant ComponentsCOMPLETE SERVICES We offer complete fabrication, machining, assembly and fi nishing services. These services are supported by our sales, engineering and project management team. The result is comprehensive and customized service that meets the challenge of demanding project schedules while maintaining a top quality product.11 Finishing choices include: • Mill Finish • Mechanical Polishing to 3-5 RA • Electropolishing • Citric Acid & Chemical Passivation • Glass Bead FinishCERTIFIED WELDING Our ASME code welding certifications are supported by over 250 weld procedures. Our machine shop offers CNC equipment, lathes, boring mills, planers, balancers, etc. We also offer various prefabrication services such as brake forming, plate rolling, angle rolling, sawing, shearing and CNC burning. Segregated stainless and alloy steel production fabrication areas are available for sanitary requirements. Alloys include common grade stainless steel and specialty alloys such as: • RA 253 MA • Inconel • 353 MA • Hastalloy • AL6XN • Monel • 17-4 PH • Many Others12EngineeringDESIGNOur engineering team is comprised of an experienced, cross-trained staff with an innovative approach to providing sound, cost-effective machinery designs. We are equipped with the latest software technology enabling us to design, detail and provide validation of the fi nished product. Combining our diverse background in engineering, fabrication and machining results in practical solutions for a variety of industrial applications.SolidWorks AutoCad MathCadPV Elite Welding Pro-Write Cosmos/FEA13 Cosmos/FEA AnalysisASME Section VIII Division 1, Pressure Vessel Engineering & DesignMechanical Electrical IndustrialWe provide expertise in these areas: • Machine Design • 3-D Modeling • Finite Element Analysis • Structural Design & Detailing • Systems Control & Programming • Pressure Vessel Design • Research & Development Projects14ManufacturingPREFABRICATION Our capabilities include these operations: • CNC Plasma Cutting • Shearing • Punching • Sawing • Rolling • CNC Brake Forming • Beveling • Angle & Structural Shape Forming • Half-Pipe FormingFABRICATION Our welders are qualifi ed to weld procedures certifi ed by ASME Code Sections I, VIII and IX. Processes include FCAW, GMAW, GTAW, SAW and SMAW. Most of the weldable alloys are included in our welding procedures. Utilizing mechanical equipment including manipulators, turning rolls and welding positioners, we are capable of automatic, semi-automatic and manual methods.MACHININGOur fully equipped CNC and manual machining department enhances the ability to provide comprehensive manufacturing services. Complete assemblies and replacement parts are produced entirely in-house. The result is tight control of quality throughout the entire production process for projects requiring both fabrication and machining services.ASSEMBLY & TESTING Our assembly department is fully equipped to handle complex mechanical, electrical, pipe fi tting and complete machine assembly, in-house or in the fi eld. Our experience includes hydraulic, air, gear and steam driven systems. All our facilities have dedicated quality control staff, including certifi ed welding inspectors. FINISHINGOur cleaning and painting capabilities include a full range of blast fi nishes as well as all types of industrial coatings including epoxy, zinc and enamel. One of our specialties is high quality mechanical polishing. We offer various fi nishes from mill to mirror levels. Electro-polishing is also available. High definition plasma burner with beveling capabilities.Certified on over 250 weld procedures.15 Safety & QualityEnvironmental& SafetyProgramsFrom our C.E.O. to shop floor employees, safety and quality is a top commitment throughout our organization. During our safety monitored manufacturing process, your product experiences numerous tests and inspections insuring the highest quality and integrity possible. Our skilled welders and machinists are dedicated to producing superbly crafted products. We take pride in our capabilities and resources and commit ourselves toupholding our reputation. We are currently acquiring the SHARP (Safety & Health Achievement Recognition Program) certification through OSHA for our Honey Brook headquarters facility. This rating has been achieved by only 34 other companies in Pennsylvania. Certifi cation requires R-V to undergo a series of inspections and interviews and also work with the Indiana University of Pennsylvania for OSHA consultation. Our goal is to obtain this certifi cation for all of our manufacturing facilities in the future.16Made in the U.S.A.PA TURNPIKEEXIT 298ROUTE 23POPLAR ROADROUTE 10ROUTE 322PENNSYLVANIAR-V Industries is a uniquely diversifi ed engineering and manufacturing company offering products and services to a variety of markets including; pharmaceutical, biotechnology, chemical, food production, power, paper and nuclear waste treatment. Headquartered in Honey Brook, PA with additional nearby manufacturing facilities, we are conveniently located in the center of the northeast corridor 45 miles west of Philadelphia with easy access to major highways and ports. R-V Has over 250 skilled & dedicated employees who take pride in the quality products they manufacture. Founded by Ronald L. Putt and Victor D. Dodd in 1974, R-V Industries is dedicated to providing complete engineering and manufacturing services. We produce a quality product by partnering customer ideas with our engineering and manufacturing expertise. Our mission for over 30 years has been to supply superior products and services at a competitive price with integrity. At R-V Industries, we listen to our customers, defi ne their needs and provide solutions. Company OverviewCorporate Headquarters, Honey Brook, PAR-V industries, Inc. 584 Poplar Road, Honey Brook, PA 19344INDUSTRIAL DESIGN & MANUFACTURING SERVICES 584 Poplar Road | Honey Brook, PA 19344Phone: 610-273-2457 | Fax: 610-273-3361 www.rvii.com | sales@rvii.com R-V Corporate Brochure Front Cover R-V Corporate Brochure Back Cover Blank R-V Corporate Brochure Front Cover R-V Corporate Brochure Back Cover Blank R-V Corporate Brochure Front Cover R-V Corporate Brochure Back Cover