Sol-Air - F2000 - Air Decontamination System - Manual

SOL-AIR SYSTEMS INC. The Sol-Air F2000 Operations & Maintenance Manual Serial Number Inspected Version 1.5 (121506) Operations & Maintenance Manual ? Sol-Air Systems Inc. 1671A Cary Road Kelowna, BC V1X 2C1 Phone 250.763.7034 • Fax 250.763.7023 Version 1.5 (121506) Table of Contents The Sol-Air Advantage Page 1 Warnings Page 2 Operating Instructions Page 3 The Control Panel Page 3 System Placement Page 5 Caring for the F2000 Page 6 Parts Replacement Procedures Page 7 UV Lamps Page 7 Fuses Page 9 Specifications Page 10 Parts List Page 10 Contacting Sol-Air Page 11 The F2000 Air Decontamination System F 2 0 0 0 O P E R A T I O N S & M A I N T E N A N C E Version 1.5 (121506) 1111 “North Americans spend nine out of every ten hours indoors, and indoor air commonly contains higher concentrations of airborne chemical contaminants and pathogenic microbes than outdoor air. Biological and chemical terrorism, sick buildings, toxic molds, and epidemics of asthma and allergies, all have made the issue of healthy air critical. Removing biological pathogens and toxic chemical compounds from air — air decontamination — has been a recognized need for decades.” - Greg Lesavoy and Jordan Peccia, Ph.D., PE Sol-Air systems decontaminate air, eliminating bacteria, viruses, toxic molds and chemicals, and hundreds of unpleasant odors caused by fire, smoke, mildew, flood damage, chemical pollution, spills, sewage backup, black water, standing gray water, etc. K E Y A D V A N T A G E S ? Low Capital Costs ? Low Operations Costs ? Portable ? Chemical-Free ? Efficient Processing ? Energy Efficient ? Easy To Operate ? Safe ? Virtually Maintenance-Free The Sol-Air Advantage F 2 0 0 0 O P E R A T I O N S & M A I N T E N A N C E Version 1.5 (121506) 2222 ? DISCONNECT the unit from the electrical power source before performing any maintenance on the unit. ? DO NOT stand in water while operating the unit. ? Ensure that the unit is NOT in water or has water contacting it while in operation. ? AVOID direct eye exposure to a lit UV lamp. Repeated or prolonged eye exposure can cause serious eye injuries. Wear UV absorbing safety glasses when viewing UV lamps in operation. ? AVOID direct skin exposure to a lit UV lamp. Repeated or prolonged skin exposure can cause serious burns and skin tissue injuries. Wear protective clothing and shield exposed skin surfaces. ? AVOID handling the UV lamps immediately following operation of the unit. UV lamps are HOT during operation of the unit and should be allowed to cool sufficiently before handling. ? Do not BLOCK or otherwise obstruct the path of the exhaust airflow. ? Maintain an UNOBSTRUCTED perimeter of at least 3 feet (1 metre) from the exhaust port. Warnings WARNING DISCONNECT the system from the electrical power source before performing any maintenance on the system. F 2 0 0 0 O P E R A T I O N S & M A I N T E N A N C E Version 1.5 (121506) 3333 Figure 1 T H E C O N T R O L P A N E L There are 2 indicator lights and 3 switches on the F2000 (Figure 1 below.) 1. AC Power Switch (With Red Indicator) – Turns the power on/off and indicates AC power to the fan and the Unit. 2. Fan Speed Switch – Controls the speed of the fan and airflow through the system. 3. Processor ON Indicator (Green) – Indicate that the first UV Lamp is processing. 4. Hour Meter – Quartz non-reversible indicator of accumulated hours of use. 5. HIGH Processor ON Indicator (Green) – Indicates that the second UV Lamp is processing. 6. Processor Switch – LOW / HIGH. This Switch selects the intensity of the process (number of lamps in operation). 1 2 3 5 6 4 Operating Instructions F 2 0 0 0 O P E R A T I O N S & M A I N T E N A N C E Version 1.5 (121506) 4444 O P E R A T I N G T H E F 2 0 0 0 P O W E R O N The main power for the machine can be switched on by switching the AC Power Switch to the ON position. When the machine is switched on the red indicator light on the switch will turn on. P O W E R O F F The main power for the machine can be switched off by switching the AC Power Switch to the OFF position. When the machine is switched off the red indicator light on the switch will turn off. F A N S P E E D The F2000 is equipped with an Air Mover Blower Fan, which runs between 100 and 1000 Cubic Feet per Minute. In the OFF position, the fan will not be operating. Rotating the Fan Speed Switch controls the fan speed. When the switch is rotated clockwise from OFF, the fan will be operating at its highest speed. 1. To slow down the fan, continue to rotate the switch clockwise. 2. To increase the speed of the fan, rotate the switch counter clockwise. P R O C E S S O R S W I T C H The F2000 is equipped with 2 UV Lamps. 1. To operate the system with one lamp, turn the Processor Switch to LO. 2. To operate the system with two lamps, turn the Processor Switch to HIGH. There are two green indicator lights to indicate the status of the lamps within the system. F 2 0 0 0 O P E R A T I O N S & M A I N T E N A N C E Version 1.5 (121506) 5555 Figure 2 S Y S T E M P L A C E M E N T The manner in which you position the Sol-Air system can make a big impact on its efficiency. You may have to experiment a little to find the best position for the system. You should position the system as per Figure 2 for efficient decontamination. If you are using two or more systems, place them so they blow into the contaminated area to create a vortex. For example, if you are using two systems, place one on each side of the effected area. (Figure 3) ? Keep all windows and doors closed during the treatment process, if possible. Figure 3 Sol-Air System Sol-Air System Sol-Air System F 2 0 0 0 O P E R A T I O N S & M A I N T E N A N C E Version 1.5 (121506) 6666 Warning DISCONNECT the unit from an electrical power source before performing any maintenance on the unit. S Y S T E M C A S E C L E A N I N G E X T E R I O R The exterior of the machine can be cleaned with mild dishwashing detergent and a clean cloth, and then rinsed with clean water. DO NOT use any all-purpose cleaners with harsh detergents or abrasives, as these may damage the decals and the exterior finish. Care should also be taken to avoid spraying or otherwise directing detergent or water into or around electrical components. I N T E R I O R The interior walls of the UV lamp chamber can be cleaned in the same manner as the exterior. U V L A M P C L E A N I N G During UV lamp replacement (see UV Lamp Replacement) cleaning of the new UV lamps is recommended to maintain peak lamp processing efficiency. Fingerprints, smudges, dirt and dust particles, etc. will interfere with the UV radiation process and must therefore be avoided. To clean the UV lamps, use a 50/50 mixture of rubbing alcohol and clean water on a lint-free cloth (chamois recommended) and wipe the glass gently. Do not use any type of commercial glass cleaner. Using another lint-free cloth (chamois recommended) gently wipe the lamp until completely dry. Allow the lamp to dry completely (20 minutes) before operating the system. F 2 0 0 0 O P E R A T I O N S & M A I N T E N A N C E Version 1.5 (121506) 7777 U V L A M P S The expected life of the UV lamps may vary, depending on a number of factors including ambient operating conditions, but will generally average 9,000 hours of operation. The lamp does not burnout like a regular incandescent bulb, but slowly becomes less effective. After the expected life, the lamp will no longer decontaminate the air passing through it effectively, and the lamp should be replaced. Warning DISCONNECT the unit from the electrical power source before performing any maintenance on the unit. Allow 30 minutes for the system and lamps to cool down before performing lamp replacement. Note The UV Lamp is packaged in its own Styrofoam box. The lamp is fragile and extreme caution should be taken when handling. Use paper toweling or a clean cloth when handling the lamp, so as not to get fingerprints on it. Fingerprints will inhibit the production of ultraviolet light. If you do get fingerprints on the UV lamp, you can clean them off with a soft, clean cloth lightly dampened with rubbing alcohol. Allow the lamp to dry before installing and turning on the system. U V L A M P I N S T A L L A T I O N Step 1 a) Locate the rear (louvered) panel. Unscrew the two (2) thumbscrews at the top and bottom of the panel. b) Remove the rear panel. Step 2 a) Locate the front panel and unscrew the two (2) thumbscrews at the top and bottom of the panel. b) Remove the front panel. Parts Replacement Procedures F 2 0 0 0 O P E R A T I O N S & M A I N T E N A N C E Version 1.5 (121506) 8888 Step 3 – Lamp Removal a) From the back of the system, hold the ceramic base of the lamp and disconnect the plug from the lamp. b) Remove the lamp from the lower holding clamp then the upper clamp. Remove the lamp from the forward holding clamp. Step 4 – Lamp Installation Insert the new lamp from the front of the system. Place the lamp into the forward clamp. From the rear of the system, insert the lamp into the upper clamp, then the lower. Step 5 Connect the female plug to the 4-pin footing of the lamp. The plug fits in only one direction. You may have to rotate the plug 90 degrees. Warning DO NOT force the plug into the pins. Step 6 Test the system to ensure that both lamps are operating. If a lamp is not lit, turn off the system and disconnect the power and repeat steps 4 and 5, then test the lamp again. Warning Ensure that all users in the vicinity of the system are wearing UV protective eyewear. AVOID prolonged direct viewing of a lit lamp. Step 7 Reinstall the rear (louvered) panel. Screw the two (2) thumbscrews at the top and bottom of the panel. F 2 0 0 0 O P E R A T I O N S & M A I N T E N A N C E Version 1.5 (121506) 9999 Step 8 Reinstall the front panel. Screw the two (2) thumbscrews at the top and bottom of the panel. F U S E S Warning DISCONNECT the unit from an electrical power source before performing any maintenance on the unit. NOTE: The fuses are Type CC sand filled slow-blow. See the parts list for the specifications. F U S E R E P L A C E M E N T Step 1 The F2000 contains two fuses: a main fuse and a fan fuse. The main/lower fuse (6A) protects the electrical complements of the entire system and the fan/upper fuse protects the electrical components of the fan. Step 2 To remove either fuse, turn the fuse counter-clockwise while pressing in. Step 3 To insert a new fuse, press the fuse in and turn clockwise F 2 0 0 0 O P E R A T I O N S & M A I N T E N A N C E Version 1.5 (121506) 10101010 S O L - A I R F 2 0 0 0 S P E C I F I C A T I O N S Dimensions: 14” x 20” x 30” (35.6 x 50.8 x 76.2 cm) Weight: 75 lbs (34.1 kg) Power Requirements: 120V, 4.0A Starting: Selector Switch, with indicator light Fan Control: Variable Speed Control 100 to 1000 cfm Meter: 1/10 Quartz Hour Meter P A R T S L I S T P A R T D E S C R I P T I O N P A R T N U M B E R 10" Dual Zone UV U-Lamp 30-0011 Electronic Ballast 30-0006 Fan Speed Control Switch (Variable Speed Switch) 32-0006 Quartz Hour Meter 32-0009 ON / OFF Switch (2 Position) 32-0001 4 Amp Fuse (Slo-Blow) 30-0001 6 Amp Fuse (Slo-Blow) 30-0002 Specifications F 2 0 0 0 O P E R A T I O N S & M A I N T E N A N C E Version 1.5 (121506) 11111111 For replacement parts, warranty service, or any questions regarding the operation and maintenance of your Sol-Air unit, please contact us at: Contacting Sol-Air