TCE Consulting Engineers Company Profile Brochure

Engineeringa better tomorrowBusinessUnitsVisionTo be an internationally respected engineering consultant offering comprehensive solutions.Experience in Diverse Sectors . . . 2TATA GroupThe Tata Group is one of India’s oldest, largest and most respected business conglomerates. The Tata Group comprises over 100 operating companies in seven business sectors - engineering, services, energy, chemicals, communications and information technology, materials and consumer products. The Group has operations in more than 80 countries across six continents. Founded in the mid 19th  century, the Group aligned business opportunities with the objective of nation building. This approach remains enshrined in the Group’s ethos to this day.The Tata Group of companies shares a set of five core values - integrity, understanding, excellence, unity and responsibility. These values, which have been part of the Group’s beliefs and convictions since inception, continue to guide and drive the business decisions of Tata companies. The Group and its enterprises have been steadfast and distinctive in their adherence to business ethics and their commitment to corporate social responsibility. This is a legacy that has earned the Group the trust of millions of stake holders in a measure few business houses anywhere in the world can match.Tata Consulting Engineers Limited . . . 50 years of ExistenceIncorporated as Tata-Ebasco Consulting Engineering Services in 1962, the company has emerged as a leading, multi-discipline engineering consulting firm. Tata-Ebasco was reconstituted as Tata Consulting Engineers in 1968 and eventually became a wholly owned division of Tata Sons Limited in 1974. Completing five decades of enterprise, Tata Consulting Engineers Limited is now a wholly owned subsidiary of Tata Sons Limited.Leadership with TrustQuality, Integrity and Capability3MissionTo provide technically excellent and innovative solutions for adding value for all stakeholders and operate globally as professional consulting engineers.Services Offered• Site assessment and surveys• Environmental impact assessment• Preliminary planning• Evaluation of technologies• Systems studies• Feasibility and detailed project reports• Start-up and commissioning assistance• Site performance tests• O&M manual preparation• As-built documentation• Training of owner’s personnel• Trouble shooting• Vendor appraisals• Stage wise inspection• Final inspection• Expediting deliveries• Basic studies/engineering• Design calculations and drawings• Enquiry specification• Technical bid analysis• Vendor drawing review• Vendor pre-qualification• Issuing enquiries and receiving offers• Commercial bid evaluation• Purchase recommendation• Purchase order preparation• Scheduling and control• Cost control• Coordination with client, vendor and external agencies• ReportingProjectManagementand CoordinationConstruction MonitoringInspection and ExpeditingCommissioningPre - ProjectActivitiesDesignEngineeringProcurementAssistance• Site co-ordination• Scheduling, monitoring and control of field activities• Monitoring• Certification• Safety• ReportingTCERoleOwner's EngineerDesign EngineerEngineer to EPC ContractorArchitect EngineerProject Management ConsultantLender's Engineer4Engineering a Better TomorrowTata Consulting Engineers Limited (TCE) is one of the leading Indian engineering consultants having successfully executed a large number of prestigious assignments in India and overseas covering diverse realms of industry.Fuelled by a constant endeavour to upgrade its expertise and provide state-of-the-art solutions to its clients, TCE today has earned a reputation for its engineering excellence by providing multi-disciplinary, innovative and cost-effective solutions for diverse projects. Backed by the strength of a motivated pool of manpower along with proven procedures and work systems, and excellent databases, TCE consistently ensures complete quality solutions to its clients. TCE commitment to its stakeholders is reflected in its corporate values of : Customer satisfaction and loyalty Employee dignity and self respect Technical excellence with professional ethics Organisational and Individual growth Responsibility to societyOperationsTCE offices are spread over several cities in India with the Corporate Office located in Mumbai. TCE also has a subsidiary in Qatar ( TCE QSTP-LLC ) and offices in the USA and South Africa.TCE has successfully completed projects in India, South Asia, South-East Asia, Middle East, Africa, Europe and US. TCE combined operations today form a tightly knit and well-functioning engineering consultancy network with global perspective. Continuing to contribute to the nation, TCE is geared to take up projects worldwide.While engineering a better tomorrow, TCE activities will continue to be benchmarked globally … truly in tune with its vision to be an internationally respected engineering consultant offering comprehensive solutions.5Human Resources - Key to SuccessThe strength of TCE is its employees. Diversity has been the key to this success. TCE provides its employees the right environment and several opportunities for self-development. This begins with hiring the best, training them and empowering them to take up challenges as a part of highly motivated project teams. Project managers from various engineering disciplines provide the leadership to complete projects to the satisfaction of the clients. Teamwork is a way of life in TCE.TCE has on its rolls highly qualified professional engineers and specialists in the different disciplines given below: Civil engineering - Architectural, structural steel, concrete, geo-technical, foundations, plumbing, hydraulics, public health, power generation, environment, transportation, highways, roads and bridges, marine structures, ports & harbours Electrical engineering - Main and auxiliary power systems, substations, transmission and distribution, equipment control and protection, information technology & communication Mechanical engineering - Material handling, piping, static & cycle equipment, HVAC, machine design Instrumentation & Control and automation engineering Chemical engineering and process engineering Construction and commissioningTCE expertise combined with innovation and continuous improvement have given the added advantage of unparalleled experience in consulting engineering services.672 x 125 MW Ghatghar Pumped StorageWind Farm400 kV GIS Substation, Jordan1100 MW Sugen Combined Cycle Power PlantTarapur Atomic Power Plant300 MW Shrinagar Hydro Electric Project4 x 300 MW Ratnagiri Thermal Power Plant 2 x 250 MW Chhabra Thermal Power Plant5 x 800 MW Mundra Super Critical Ultra Mega Power PlantSolar Power Plant220 kV Substation, Bhutan750 MW Combined Cycle Power Plant, Qatar60 MW Diesel Generator Power Plant, Yemen800 kV Anpara Unnao Transmission Line380 MW Vemagiri Combined Cycle Power PlantCombined Cycle Power Plant, Netherlands3 x 400 MW Nuon MagnumPeaking Station, Zimbabwe2 x 180 MW Kariba North Bank ExtensionGeneration ? Thermal Combined Cycle Diesel Nuclear HydroRenewable ? Wind Solar BiomassTransmission and DistributionPowerQuality Assurance - Meeting International StandardsCommitted to quality, TCE has a quality policy to ensure highest possible standards of performance for its entire range of services. The data and experience garnered in five decades has been translated into standard specifications and design procedures, forming the basis of its quality assurance programme. As a testimony of its quality assurance, TCE quality management system has been certified to ISO 9001:2008 by Lloyd’s Register of Quality Assurance. TCE is also a member of FIDIC. Having worked with several clients worldwide and international technologies, TCE is familiar with international standards and provides designs conforming to them. Safety, Health and Environment PolicyWellness and safety are of paramount importance in TCE philosophy. TCE enforces its commitment to Safety, Health & Environment by operationalising processes at workplaces and project sites, while advising solutions to its clients. Safety performance of each site is measured and reviewed periodically. Necessary corrective and preventive measures are suggested for implementation across TCE. Several awards have been bagged by TCE for Accident Free Safe Manhours at its construction sites.8Jetty, Trombay Capital DredgingDelhi International Airport Road & Flyover, MumbaiCricket Stadium, PuneMaster Plan for Davanagere CityGujarat Earthquake Rehabilitation and ReconstructionMumbai Sewage Disposal Project Tata Medical Centre, KolkataSewage Treatment Plant, DelhiBangalore Water Supply and Sewerage ProjectMumbai Water Supply ProjectTCS Technopark, SiruseriGrand Maratha Hotel - ITC LimitedRajasthan Urban Infrastructure Project Water Supply Wastewater Irrigation Environment IT Parks Hospitals Hotels Townships Airports Roads & Bridges Ports & Marine Structures Infrastructure9Pioneering Excellence in Diverse RealmsTCE has pioneered several engineering innovations in India : 160 MW Thermal power unit at Trombay for Tata Power Company Limited in 1965. Continuous polymerisation and direct melt spinning polyester staple fibre plant for Swadeshi Polytex in 1970. Submarine cooling water tunnel (468 m long) at Kalpakkam for Nuclear Power Corporation of India in 1976. 200 MW Thermal power unit for Uttar Pradesh State Electricity Board in 1977. 400 kV Indoor switchyard at Obra for Uttar Pradesh State Electricity Board in 1977. 220 kV Indoor switchyard for Tuticorin thermal power station in 1978. Seaborne coal handling system with marine unloading facility at Tuticorin for Tamil Nadu Electricity Board in 1978. Asia’s biggest clear water pumping station (1900 Mld ) at Mumbai in 1979. Asia’s biggest water treatment plant ( 2043 Mld ) at Mumbai in 1979. Dismantling and transportation of 60,000 TPA DMT plant from USA and redesign and re-erection at Patalganga for Bombay Dyeing Limited in 1984. 500 MW Thermal power unit at Trombay for Tata Power Company Limited in 1985. Data acquisition system for 500 MW thermal power units for Tata Power Company Limited in 1985. Asia’s biggest Optical Telescope ( 2.3 m diameter ) for Indian Institute of Astrophysics in 1986. Flue gas desulphurisation unit using sea water at Trombay for Tata Power Company Limited in 1988. Spring supported pedestal for 500 MW unit at Trombay for Tata Power Company Limited in 1990. The tallest chimney ( 275 m ) for a 500 MW thermal power unit for Tata Power Company Limited at Trombay in 1991 and the tallest multi-flue chimney ( 275 m ) for North Madras thermal power station in 1994. 220 kV Gas Insulated Substation for Tata Power Company Limited at Carnac in 1995. World’s largest steerable radio telescope ( GMRT ) with 30 dishes (45 m diameter each) at Narayangaon for Tata Institute of Fundamental Research in 1996. 150 MW pumped storage unit at Bhira for Tata Power Company Limited in 1997. 125 MW CFBC steam generator for Surat Lignite Project at Mangrol of Gujarat Industrial Power Company Limited in 1998. Marine outfall (under sea tunnel) of 1,826 Mld (3.5 m diameter) and 3.5 km length for sewage disposal at Mumbai in 1999. 800 kV, 405 km long transmission line from Anpara to Unnao for Uttar Pradesh State Electricity Board in 2000. 300 Mld water treatment plant with Pulsator and Aquazur V filters at Bangalore in 2003. Aerated lagoons ( 285 Mld ) for sewage treatment plant at Mumbai in 2003. Asia’s largest sewage pumping station of 1500 Mld peak pumping capacity at Mumbai in 2004. Single largest water supply and sewerage project at Bangalore in 2005. Under creek tunnel (3.6 m diameter) at Kasheli for water transmission system apart from four tunnels (3 m diameter) using tunnel boring machine at Mumbai in 2005. Dams constructed using Roller Compacted Concrete (RCC) technology for the 2 x 125 MW Ghatghar Pumped Storage Scheme of Government of Maharashtra in 2005. 250 MW CFBC steam generator for thermal power station - 11 expansion of Neyveli Lignite in 2006. Asia’s largest paint manufacturing plant for Asian Paints Limited in 2008. 5 x 800 MW Super critical ultra mega power plant for Coastal Gujarat Power Limited in 2011.10 Oil & Gas Petrochemicals Pulp & Paper Food & Allied Pharmaceuticals Manmade Fibre Fertilisers Pesticides Paints Other Chemicals ChemicalEuro IV Project, Chennai Petroleum CorporationPaper Machine, ITC BhadrachalamChocolate Manufacturing Facility, Cadbury India Instant Food Manufacturing Facility, Nestle IndiaProject Independence in Egypt, Kraft FoodsBiocon ParkPaint Plant, JotunTablet and Capsule Manufacturing Plant, WockhardtPaint Plant, Asian Paints Silkroad Sugar RefineryGodavari Fertilisers and ChemicalsLP Gas Processing, ONGCPharmaceutical Plant, Jubiliant OrganosysEssar Oil Refinery Guru Gobind Singh Refinery3D Modelling of DHDT,Nagaland Pulp & Paper CompanyMill Revival and Upgradation,Shriram Fertilisers and ChemicalsCalcium Carbide Expansion,Bharatiya Reserve Bank Note MudranCurrency Paper Project,11Innovative ApproachTCE innovative approach in executing projects has yielded many benefits, including improvement of environmental and health conditions (especially reduction in pollution levels), significant technological and economical benefits to clients as well as the society. Some of the prestigious assignments where the innovative approach of TCE has come for critical acclaim includes : Bombay Sewage Disposal Project used state-of-the-art technology in many fields of engineering such as the use of Ground Granulated Blast Furnace Slag in concrete, fully shielded Tunnel Boring Machine for constructing tunnel at a relatively shallow depth of 18 m below ground level, trapezoidal precast segmental lining for tunnels to cater to the curves, corrosion resistant steel reinforcement, fusion bonded epoxy coated steel reinforcement, construction of twin shaft sewage pumping station (amongst the largest in the world) etc. The Nuclear Island Connected Building (NICB) of the 500 MW Prototype Fast Breeder Reactor, a large reinforced concrete building complex of approximately 101.5 m x 94 m size, consists of nine buildings connected monolithically to each other. The NICB was analysed with a mathematical model for the structure using Finite Element (FE) method which idealises the various elements in the structural systems into finite elements. The FE consists of 1,70,000 nodes leading to about 10,00,000 degrees of freedom. The total number of elements in the model is about 1,00,000. Design of Fuelling Machine for the 300 MW Advanced Heavy Water Reactor (AHWR), conceptualized by BARC as a thorium based power reactor using convective cooling by light water in the primary cooling system, came true due to the innovative approach adopted by TCE. The fuelling machine for the vertical AHWR incorporates the design features of fuelling machines used in horizontal type CANDU reactors for the first time. When the need arose to enhance the conveyance capacity of treated water for Mumbai city, it was decided to go in for tunnels, as laying of further pipelines above ground was found difficult due to non availability of space. Tunnel Boring Machine was deployed as against the conventional drill and blast method which would have posed severe problems, especially in highly populated and built-up areas. This technique is now being extensively used by others also. For the National Centre for Radio Astronomy, TCE was the obvious choice for the Giant Metrewave Radio Telescope (GMRT) project. A world class facility, GMRT is the world’s largest steerable radio telescope where all thirty antennae (45 m diameter each) can see one object or can be programmed to see different parts of the sky. TCE unique methodology innovated earlier for leak detection in intermittent water supply system was used extensively for the Nepal Leak Detection and Waste Control Program.12 Automobiles Auto Components Cement Tyre Glass Special Projects Other Industrial IndustrialTyre Expansion Project, J & K TyresMobile Launch Pedestal,Indian Space Research OrganisationTruck and Non-Truck Bias Radial Project, MRF Tyre Manufacturing Plant, Balakrishna TyresBenue Cement Company, Nigeria Cement Plant, ACCCar Manufacturing Plant, Fiat IndiaAutomotive Battery Plant, Taco - GyinFloat Glass Plant, Gujarat GuardianCar Plant Expansion, Maruti SuzukiMahindra Vehicle ManufacturersVehicle Manufacturing Facility,AREVA T & D IndiaHigh Voltage Circuit Breaker Manufacturing Unit,Toshiba JSW Turbine and GeneratorTurbine & Generator Manufacturing Plant,Giant Metrewave Radio Telescope,Tata Institute of Fundamental ResearchGeneral MotorsAutomobile Manufacturing Plant,Mahindra Navistar EnginesAutomobile Engine Manufacturing Facility,Tata Advanced SystemsSikorsky Helicopter Cabin Assembly Plant,Alstom Bharat Forge PowerTurbine Manufacturing Facility,13Tata Steel Plant, JamshedpurGalvanised Steel Sheets, Essem Coated SteelsBlast FurnaceSlab CasterVacuum Degassing Unit Coke Oven Battery Project, Tata SteelCold Rolling Mill Complex at Bara, Tata SteelSteel Plant Expansion, MukandTinplate CompanyElectrolytic Tinplate/Tinfree Sheets, Steel & Metals Geological Services Mining Projects Material Handling Mining Infrastructure Iron Making Blast Furnace & Sinter Plant Coke Oven Steel Making Electric Arc Furnace Rolling Mill Vacuum Degassing Unit and Ladle Furnace Mining & Minerals14DHDS Reactor - IICement Plant, NigeriaMumbai Sewage Disposal ProjectEnvironment Friendly Solutions- Embedded in every delivery Besides defect free on-time delivery, TCE offers environment friendly solutions which reflects : Green engineering Sustainable solutions Minimum foot print Carbon Credit Energy saving Reuse and recycle – zero discharge concept Least life cycle cost Optimisation of system State-of-the-art-technologyTCE - The Preferred Choice- Trust & goodwill earned thru' five decades of consultancy What sets TCE apart is the recognition gained for its : Strong customer orientation Value driven organization Vast expertise gained in 50 years of existence Multi-discipline offerings under a single roof Presence in diverse sectors Executing complex projects Well developed procedure and quality system Conversant with international standards Knowledge of statutory requirements Well versed in working with international technology suppliers / contractors / consultants / funding agenciesCoke Oven Battery Project750 MW Combined Cycle Power Plant, Qatar Bangalore Water Supply and Sewerage ProjectRajasthan Urban Infrastructure ProjectConstruction Monitoring Power Nuclear Infrastructure Chemical Industrial Steel & Metals Mining & Minerals 15www.go2-synergyvision.com247 Park, Tower A, LBS Marg, Vikhroli (West), Mumbai - 400 083, INDIATel : + 91 - 22 - 6114 8181 Fax : + 91 - 22 - 6114 8282Website : www.tce.co.inE-mail : mail@tce.co.inGlobal Assignments