AEREON

- Direct Fired Thermal Oxidizers

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AEREON's FIRECAT Thermal Oxidizers are simplest combustion devices that uses natural draft or forced draft burners and designed to maintain a specific destruction temperature and residence time to ensure thorough destruction efficiencies (98-99.99%). A FIRECAT system precisely monitors and controls the flow of air, assist gas, in order to obtain prescribed temperatures in the combustion chamber. This type of equipment is ideal for sensitive areas that require low emissions, reduced flame visibility, minimal heat and noise, ease of emissions sampling, and smokeless combustion. Depending on the end user process and footprint these can be vertical or horizontal configurations.

Standard systems are fully integrated and pre-packaged with:

  • Programmable logic control system and burner management systems
  • NFPA 86 compliant gas train systems

Available options:

  • Low-NOx Burner
  • Gas trains to meet international certifications such as CSA, ATEX, KOSHA, etc.
  • Secondary heat recovery systems - waste heat boilers, steam generators, hot oil heaters and other custom heat recovery modules
  • Continuous emission monitoring (CEM) systems
  • Acid flue gas scrubbers
  • Engineered turnkey solutions

Thermal oxidizers designed to incinerate low BTU  streams efficiently typically consume forbidding  amount of fuel gas to maintain destruction  temperature. The fuel gas consumption may be  reduced by introducing some form of heat or energy  recovery.

FIRECAT Recuperative Oxidizers employ shell-and-tube heat exchangers, boilers or hot oil heaters to take advantage of the heat available in flue gases. In this way, the heat from flue gases is constantly used to heat oil, generate steam, or preheat waste gas and combustion air, thereby reducing fuel gas consumption and related costs.

  • 50-65% Heat Recovery Drastically Reduced Fuel Costs
  • Destruction of a wide range of solvents and VOCs
  • Lower Operating Costs
  • Steam Generation or Oil Heating
  • No Visible Flame
  • No Radiation
  • Low Noise

  • Low BTU waste gases
  • Petroleum refining
  • Petroleum production
  • Chemical processing

  • Gas / Gas or Gas / Liquid Heat Exchanger
  • Combustion or Retention Chamber
  • PLC Controlled
  • Exhaust Stack
  • Refractory-Lined Chambers for Minimum Heat Loss

  • Arrangement: Vertical, horizontal or modular
  • Draft System: Forced
  • Materials: Carbon Steel & Stainless Stee
  • Connections: 150#ANSI Flanges
  • Connection Line Size: 2 inch to 48 inch
  • Length: 20 ft to 150 ft
  • Diameter: 36 inch to 180 inch
  • Destruction Efficiency: 99% to 99.9%

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