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3TEK Global
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  5. Alpha - Model 2100 - Hammer Mill ...

Alpha - Model 2100 -Hammer Mill Shredder for Scrap Metal

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Hammer mill shredder for scrap metal: weight: 80,000 lbs. (36,292 kg) . Length: 23’5” (7.13 m). Width: 15’6” (4.75 m). Height: 13’6” (4.10 m). Loading height: n/a. Fuel consumption at rated output: 70 gal./hr.  (265 liters/hr.).

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  • OUTPUT PER MONTH: 6,000-10,000 Tons
    OUTPUT PER HOUR:     40 tons/hr. ferrous output capability (36.4 m tons/hr.)
  • OUTPUT SCRAP DENSITY: 75-85 lbs./cubic ft. (1.2-1.3 m ton/cubic meter)
  • OPERATING COST/TON: Less than $20/ton
PRODUCTION ENGINE
  • Manufacturer: Caterpillar Certified Tier compliant
  • Model: 3516, 78 Liter
  • Engine HP: 2100 HP @ 1750 RPM
  • Engine Configuration: V16 cylinder, Turbo & Aftercooled
  • Intake: Four (4) Donaldson dry type air filters with safety elements and pre-cleaners
  • Cooling: HD folded core radiator with mechanically driven fan
  • Fuel Storage: 150 gallon (568 L) day tank complete with float switch to connect to remote fuel storage tank
  • Fuel Consumption at rated production: 70 gallons/hour (265 liters/hour)
DRIVE TRAIN
  • Torque Converter with integrated clutch
  • Speed Reducer: Two heavy, steel pulleys 20” and 48” in diameter
    with twenty (20) 8V belts reducing speed from 1750 diesel engine RPM to 720 shredder rotor RPM. The drive shafts are specifically chosen to handle the shock loads and high torque required during the shredding operation. It is a flange mounted unit with universal joints at each end and a splined slip joint mounted in a heavy tubular construction
  • Drive Shaft: Heavy duty with U Joints and flanges on both ends
TRACK UNDERCARRIAGE
  • Size Class: 320
  • Track Power: Provided by CAT 3516 Engine

FERROUS/NON-FERROUS DRUM SEPARATION
  • Single and Double magnet assemblies available
FOAM INJECTION SYSTEM
  • Reduces processed material dust and other emissions while  reducing water runoff
WATER INJECTION SYSTEM
  • Similar to above, also for dust control
INFEED CONVEYOR
  • Standalone eighty eight (88′) foot steel belt utilizing CAT D4 components with fixed support structure. This device couples to 40 degree feed ramp enabling shredder loading at lower height and higher sustained feed rates.
REMOTE DIAGNOSTIC AND PERFORMANCE DATA LINK
  • Monthly performance data and reports services available
NON-FERROUS SEPARATION SYSTEMS
  • We offer a complete array of separation solutions that match our shredder output. Please contact us for more information.

3TEK SINGLE DRUM MAGNET FERROUS NON-FERROUS DIVIDE

  • Drum Magnet and Heavy-duty stand: 48” (1,219 mm) diameter, 60” (1,524mm) wide permanent alternating pole magnet for improved separation
  • Shredder Product Conveyor: 60” (1,524 mm) wide by 25’ (7.6 m) long with stainless steel head pulley for direct feed to drum magnet
  • Ferrous Transfer Conveyor: 36” (914 mm) wide by 20’ (15.2 m) long
  • Non-Ferrous Transfer Conveyor: 36” (914 mm) wide by 40’ (7.6 m) long
  • Over Band Magnet: to recover ferrous not captured by drum. Drive type: Electric

3TEK FERROUS PICKING STATION AND STOCK PILE CONVEYOR

  • Picking platform four (4) person with conveyor for copper and waste picking (removal)
  • Heavy duty support structure
  • Ferrous Stockpile Conveyor: 36” (914 mm) wide by 70’ (21.3 m) long
  • Drive type: Electric

3TEK DUAL LINE NON-FERROUS ZORBA RECOVERY PLANT: 95%+ ZORBA RECOVERY

  • The 3TEK ZORBA recovery plant is designed to process ASR discharged from the magnet separation process and recover a high-quality ZORBA product, predominantly aluminum with zinc, copper & brass in small (less than 1 ½”) (38 mm) and midsize (1 ½” - 3 ½”) (38-89 mm) fractions.
  • Separation technologies used for 3TEK’s ZORBA metal recovery:
    • EcoStar disk screen configured for 3 sizes: Less than 1 ½” (38 mm), 1 ½” to 3” (38-89 mm) and 3”+ (> 89 mm)
    • Eriez Rev X Eddy Current Separator – Small & Mid-fraction
  • Conveyors and Platforming:
    • Non-Ferrous takeaway conveyor - 36” X 50’ (914 mm X 15.3 m)
    • EcoStar Screen Platform and Supports
    • Eddy Current Separator Platform and Supports – 30’ X 13’ (9.1 X 4 m) platform 8 ½’ (2.6 m) tall
    • Three (3) ASR transfer conveyors (36” X 30’) (914 mm X 9.1 m) – small, medium and large fractions
    • Two (2) vibrating feeders for Eriez Eddy Current Separators