- Multiple welding heads
- Multiple roll capabilities
- Robust construction
- Multiple weld patterns: stringer, square wave, oscillation, chevron and spiral welding beads
- Various welding processes: FCAW-S, FCAW-G, GMAW, SAW
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Welding Alloys - Automated Roll Cladding and Hardfacing Welding Machine
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The Roll Cladder Welding Machine by Welding Alloys is a highly automated system designed for the meticulous cladding and hardfacing of various types of rolls, including continuous casting rolls, hot strip mill rolls, pinch rolls, coiler rolls, and top zone rolls. This machine integrates rugged hardware with advanced operating software, allowing for the seamless completion of welding processes across roll journals, steps, and bodies in a single continuous operation. Models R1000, R3000, and R6000 cater to different operational scales, supporting single or multiple welding heads, accommodating either single or dual rolls. Enhanced precision and performance are delivered through the D3-Touch control technology, which provides a touch-screen interface for optimizing fully automated welding techniques. The machine's efficiency is further supported by compatible consumables such as CHROMECORE 414N-S, CHROMECORE 430N-S, and STELLOY 21-G, ensuring robust and consistent weld quality. This machine is pivotal in applications demanding high-quality finishes and durability in roll components.Most popular related searches
This automated welding machine for the cladding and hardfacing of rolls offers robust hardware and high levels of performance, combined with our advanced operating software. With the Roll Cladder Welding Machine, you can complete the welding of the journal, steps, and the roll body in a single continuous operation.
This machine is especially engineered for cladding and hardfacing of:
- Continuous casting rolls
- Hot strip mill rolls
- Pinch rolls
- Coiler rolls
- Top zone rolls
Our standard range of Roll Cladder Machines now includes the R1000, the R3000 and the R6000 models, each of which offers a different level of design to cope with larger, heavier rolls. All the models in this range can be equipped with either a single or multiple welding heads and allows for a choice of cladding single rolls or two rolls at a time, based on the scale of your operation.
- Achieves perfect quality welded materials
- High productivity & accuracy
- Easy operator interface
- Storage of WPS and programs
- Modular design allowing additional heads and stations
- Water cooled welding kit
- Additional welding head
- Twin wire-feed unit with wire straightener
- Fast oscillators
- Interface with power source
- Fume extraction
- Gas shielded welding gun kits
- Automatic flux recovery system
- D3 Pendant