Douglas Electrical Components -Â Cable Harnesses
Douglas Electrical’s engineering team designs custom cable harness assemblies to industrial, hazardous area, and military standards, making them suitable for a wide range of applications and industries. Manufactured by IPC-620 certified technicians in our New Jersey facilities, our cable harnesses are tested to the highest quality and compliance standards. Each crimp, solder joint, and connection are handled with care. Harnesses and cable entry seals undergo 100% electrical testing before leaving our facility.
Incorporate the design elements specific to your requirements, including connectors, terminals, cable materials, and wire lengths. With an extensive portfolio of epoxy potting materials and over-molded rubbers, our cable harnesses satisfy industry requirements while addressing various technical needs, such as:
- High-voltage protection
- Explosion-proof sealing conforming to ATEX, UL, IEC, and CSA standards
- Ruggedizing in line with military and marine specifications
- Low outgassing suitable for vacuum use
Our hermetically sealed military cable harnesses can be designed to follow ITAR, DDTC, and DFARS requirements. Cable assemblies are also available for applications with RoHS, Conflict Mineral, and UL requirements.
For Ultra-High Vacuum (UHV) applications, we manufacture cable harnesses and feedthroughs using our cutting-edge hermetic epoxy technology for sealing cables or wires through bulkheads with a mechanical interface. These UHV cable harnesses can be integrated for power, signal, or fiber applications. The harness can provide the mating connector assembly to create a plug-and-play scenario, simplifying chamber setup, breakdown, and maintenance. Each wire or cable can incorporate the proper shielding or protection required to meet the environmental conditions.
Contact us today to learn more about our cable harness assemblies and other solutions.
- ISO 9001:2015
- ISO 14001:2015
- ITAR DDTC Registration with DDTC and DFARS compliant assemblies
- IPC/WHMA-A-620 Certified Trainers and Application Specialists
- Hermetically and electrically tested assemblies
- UL 1203 Class I Division 1 Explosion-proof Groups A, B, C, D with ability to design to global IEC/ATEX standards
- RoHS Compliance
- Open wire harnesses
- Integral cable harnesses
- Braided harnesses
- Connectorized harnesses with integral back-potted connectors
- Integrated assemblies; as an example, design connector-to-wire harness assemblies for hermetic and non-hermetic applications
- Over molded hermetic cable assemblies