Cross Wrap - Automatic Bale Dewiring Machines
The CW Dewiring machine automatically and safely cuts and removes steel bale wires from the bale. The CW Dewiring machine coils the removed wires into small, tight bundles for easy recycling, enhancing employee safety, and saving storage space. The CW Dewiring machine can dewire various bale sizes, materials, and ties, and it can be equipped with both in-feed and out-feed conveyors.
Built to Last
The CW Dewiring machine is engineered based on Cross Wrap’s patented, automated bale dewiring method, which provides unique advantages for a variety of industries, including increased production rates, improved workplace safety, and reduced labor costs. The CW Dewiring machine is built to last, providing long-lasting reliability and low operating and maintenance costs. The Cross Wrap Dewiring machines are equipped with a Tosibox online modem (wifi, ethernet, or USB mobile connectivity) that allows remote troubleshooting and software upgrades to ensure that your machine always performs at its best.
Products Details
The CW Dewiring machine cuts and removes steel wires and plastic straps automatically, safely removing them with high reliability. The CW Dewiring machine coils the removed wires automatically into small, tight bundles for easy recycling. The CW Dewiring machine can also be equipped with in-feed and out-feed conveyors, and it can dewire various bale sizes, materials, and ties. The CW Dewiring machine is based on Cross Wrap’s unique, industry-proven bale dewiring method. The Cross Wrap method provides unique advantages for a variety of industries, including paper and plastic recyclers. The CW Dewiring machine is built to provide long-lasting reliability, as well as low operating and maintenance costs.
Automatic and SafeThe CW Dewiring machine automatically cuts and removes steel wires from recycled paper or plastic material bales. Cross Wrap’s patented bale-dewiring method improves workplace safety, preventing unnecessary accidents, and minimizing the need for manual operation, thus saving labor costs.
Cuts, Removes, and coils Bale WiresCross Wrap guarantees the steady flow of high-quality recycled materials for processing, without steel wire fragments. Cross Wrap safely coils and helps to store and handle removed bale wires. This efficient wire removal operation minimizes unwanted production line machinery wear and maintenance downtime. It also lessens the need for manual and/or magnetic metal removal in plastic recycling processes.
Low operating costThe CW Dewiring machine offers the industry’s lowest machine operating cost. Cross Wrap minimizes litter when bales are dewired thanks to controlled in-feed and out-feed conveyors. For plastic, paper, and other materials recycling, Cross Wrap machines offer safe and effective dewiring, improving safety, boosting production, and enhancing overall efficiency while reducing labor costs. Cross Wrap also helps industries reduce landfill use, and promotes smarter materials reuse.
Cutting-Edge PET Recycling Technology
Cross Wrap Bale Dewiring machine boosts operational efficiency and increases safety for plastic recycling processes like PET bottle recycling, rPET recycling process, or PET washing lines. The fully automatic CW Dewiring machine creates the opportunity for the plastic recycling industry to work smarter when it comes to bale dewiring.
CW DEWIRING – PET Recycling technology that improves safety and efficiency
Safe, efficient, and cost-effective – the industry standard.
- 30% Boosting the production rate
- 80% Savings with tightly coiled wires
- 3 continents CW Dewiring machines are in operation
Cross Wrap’s patented CW Dewiring machine is recognized globally by the plastic recycling industry – CW Dewiring machines boost the PET recycling processes and plastic recycling plant operations worldwide.
The automatic Cross Wrap Bale Dewiring machine replaces the dangerous manual bale wire-cutting operations. The plastic recycling industry’s pioneers trust in the CW Dewiring machine; for example, globally operating Indorama, US-based CarbonLITE, and Swiss-based Poly Recycling have taken CW Dewiring machine as part of their PET recycling process.
Plastic recycling equipment manufacturers and suppliers of PET recycling equipment have recognized the importance of automatic bale dewiring. CW Dewiring machine is an excellent production booster for their PET recycling lines and PET washing lines.
The CW Dewiring machine fulfills the needs of the plastics recycling process and makes the bale dewiring process safe and productive. The machine cuts and removes steel wires and plastic straps automatically from the rPET, HDPE, LDPE, or mixed plastic bales, with high reliability. The CW Dewiring machine coils the removed wires automatically into small, tight bundles for easy recycling.
The unique and industry-proven CW Dewiring machine is the number one choice of a modern plastic recycler. Cross Wrap Dewiring provides productivity and safety advantages for plastic recycling industries through complete automation of the bale dewiring and material infeed to pet recycling process and other plastic recycling processes.
Benefits
Automatic CW Bale Dewiring benefits for plastic recycling process:
- Fully automatic Bale Dewiring process
- Increased safety of the operation
- Low labor costs due to the automated dewiring process
- Tidy coiled wires – easy and profitable to recycle
- The robust design – low maintenance cost & less downtime
- Fast investment payback time
- Efficient measuring and optimizing of the material infeed
- Accurate dewiring process – increasing the value of the material
- Accurate data of the whole material infeed process
Cross Wrap Dewiring machines come with a wireless ...
Cross Wrap Dewiring machines come with a wireless Tosibox online connectivity that allows remote troubleshooting and software upgrades to ensure that the machine always performs at its best. The wireless Tosibox online connectivity supports WiFi, WLAN, LAN, 5G, 4G, and 3G mobile connections.
Cross Wrap always aims for the best customer and user experience in the industry. That’s why the CW Dewiring machine has plenty of customized options. Also, the layout is agile and customizable to match our customers’ needs.
Customized options for personalized user experience:
- Reduced amount of bale loading time with a customizable feeding conveyor
- Remote controller for operating the CW Bale Dewiring machine
- Bale feeding surveillance with an optional camera system
- Bale weighing option with in-frame scale
- Conveyor for wire coils for high-capacity productions and smoother operations
- Automatic closing door for in feeding bales to the Dewiring process
- PVC curtain for an even cleaner process
- Gateway coupler for integrating CW Dewiring to the plant operation system
Cross Wrap Dewiring for Rpet Recycling Process and other Plastic Recycling Plants
Cross Wrap Dewiring helps maintain a steady flow of high-quality recycled materials for processing without bale wires.
The CW Dewiring process makes the handling, storing, and recycling of the removed wires easy and efficient.
The automatic wire removal operation reduces the downtime and production line machinery wear. It also reduces the need for manual or magnetic metal removal in plastic recycling processes. For Cross Wrap customers, the CW Dewiring is an essential part of their PET recycling methods and a must-have bale dewiring solution among their PET recycling equipment.
The CW Dewiring machine has the industry’s lowest operating cost and fastest investment payback time compared to traditional methods.
Cross Wrap Dewiring offers safe and effective operation for plastic material recycling, boosting production and enhancing overall efficiency while reducing labor costs. Cross Wrap Dewiring reduces landfill use by coiling the bale wires into an easily recyclable form. Cross Wrap Dewiring minimizes litter, thanks to automatically controlled in-feed and out-feed conveyors.
How CW Dewiring lowers your operating costs:
- Fully automatic operation reduces the need for manual labor
- Optimal operating system with a low operating cost
- Built to last machine construction with high reliability
- Automatic Bale Dewiring minimizes the problems caused by the bale wires
- Flexible solution that adjusts to your recycling line infeed speed
- Automatic wire coiling eases the wire handling
“In our case, the CW Dewiring has been a cherry on top of our cake as we want to be among the first European PET recyclers who adopt the latest technical innovations. We want to boost working safety and production efficiency, and for now, we can certainly say that this has come true by choosing Cross Wrap Dewiring.”
– Mr. Van Den Dungen, CEO of Poly Recycling AG
CUSTOMIZABLE LAYOUT
The Cross Wrap Dewiring machine layout is highly customizable. Each machine is customizable according to the customer’s needs. The machine layout, service platforms, operational sides, coverings, installation platform heights, electrification specifications, and conveyors suit each customer’s needs and installation space.
CW Dewiring machine is easy to install to any pet recycling or other plastic recycling line. The machine’s customizability makes it effortlessly integrate CW Dewiring into the already existing plastic process during the retrofitting of the plastic recycling line.
CROSS WRAP PET RECYCLING TECHNOLOGY OPTIMIZES MATE...
Cross Wrap Dewiring is a cutting-edge PET recycling technology; all our machines are engineered and manufactured in high-quality facilities in Finland, Europe.
Whether you are looking for a solution to increase your PET bottle recycling line’s efficiency and increase the plastic recycling plant’s working safety, CW Dewiring is the smartest and most innovative solution.
Look at our global references and join the group of plastic recyclers who have chosen the smarter and safer way of removing the wires from wire-tied bales.
We welcome you aboard the industry-leading group of Cross Wrap’s customers around the world!
CW Dewiring Machine reference: Wellmann Internatio...
The huge benefits in improving safety are one of the most important factors when using these machines and hopefully, also other companies see this automatic dewiring safety improvement as a necessity for the future
– Mr. Fabrice Petit, Operations Director for Wellman Internationals Verdun plant.
Applications
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CW Waste Handling Solutions - Manufacturing, Other
Cross Wrap waste handling solutions for waste management, recycling, and waste-to-energy operations are adopted globally. The innovative Cross Wrap bale wrapping method has transformed the way waste-based fuels are handled and transported among the industry pioneers and leading companies. Today the Cross Wrap method is the industry-standard solution, and it is in use worldwide.
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Wrapping Solutions for Plastic Recycling - Waste and Recycling - Plastics Recycling
Cross Wrap engineers and builds the CW Dewiring machine, the CW 2200 Bale Wrapper, and the CW Direct Bale Wrapper for the Plastic Recycling and Processing industries. Fully automatic and built to last, Cross Wrap machines ensure high-capacity processing of recycled plastic materials, while also dramatically improving employee safety. Cross Wrap also provides the lowest machine operating cost in the industry.
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Wrapping Solutions for Paper Recycling and Processing - Waste and Recycling - Paper Recycling
The industrial-grade CW Dewiring machine helps paper recyclers and processors automate their operations, boosting production rates and guaranteeing steady high-quality material flow. The CW Dewiring machine also improves workplace safety and lowers labor and machine operating costs. Baling and wrapping reject material with Cross Wrap is the most cost-effective and environmentally sound method to store and transport materials for reuse.
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Wrapping Solutions for Other Industries - Manufacturing, Other
Cross Wrap engineers, manufactures, and sells stretch-film bale wrappers and bale openers that handle a variety of industrial materials, recyclables, waste bales and rejects waste-based fuels such as RDF and SRF, and industrial end products. Cross Wrap has over 27 years of experience providing solutions to customers in 60 countries, delivering more than 600 machines worldwide. We take great pride in our pioneering work and we strive to help all industries Cross Wrap, open, and dewire baled materials and stacked ...
Downloads related to this product
Videos related to this product
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Cross Wrap - Dewiring - Video
CW DEWIRING MACHINE – REMOVES WIRES AUTOMATICALLY
A special CW Dewiring is an automatic, safe and reliable way to handle unwrapped bales.
It efficiently removes wires from pulp bales, recyclable cardboard and paper bales, as well as from various recyclable material bales such as different types of plastics.
http://crosswrap.com/CW-dewiring-machine -
Cross Wrap CW Dewiring PET in France 2019 - Video
The CW Dewiring machine cuts and removes steel wires and plastic straps automatically, safely removing them with high reliability. The CW Dewiring machine coils the removed wires automatically into small, tight bundles for easy recycling. The CW Dewiring machine can also be equipped with in-feed and out-feed conveyors, and it can dewire various bale sizes, materials, and ties. The CW Dewiring machine is based on Cross Wrap’s unique, industry-proven bale de
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Cross Wrap CW Dewiring PET Plastic - customer reference Poly Recycling AG - Video
Cross Wrap automatic CW Bale Dewiring machine helped in reaching the recycling plant’s true potential.
Cross Wrap Oy´s customer Poly Recycling AG is a Swiss recycling company established in 1975. Poly Recycling handles over 25 000 tons of PET yearly. The company had a production line update in 2018, in which they acquired a Cross Wrap bale dewiring machine. It has enabled them to take the plant’s automation to a whole new level and to increase e
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