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PURItechModel DAS-DBS -Diesel Particle Filter

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The DAS-DBS system is a combined regeneration filter system, comprising an active regeneration component (external fuel injection) and a passive component (catalytic filter coating or fuel borne catalyst). The filter system is designed for vehicles and machines operating often on a severe duty cycle (low exhaust gas temp.). It is intended for applications, where purely passive regeneration would not work. The filter regeneration with the DAS-DBS system is electronically controlled (backpressure) and occurs automatically during normal vehicle operation.

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  • Buzzer + LED display (functional monitoring)
  • Central processing unit: ECU, injection pump, system monitoring, datalogger, CAN-port
  • Backpressure measuring line
  • Temperature sensor 1+2
  • Injection nozzle
  • Diesel particle filter
  • Pre-filter
  • Fuel line
  • Additive tank (only Type A)
  • External fuel injection to increase the exhaust gas temperature (+320°C)
  • Increase of exhaust gas temperature in order to implement the filter regeneration
  • Type A System: Regeneration by fuel-additive (on-board dosing system)
  • Type B System: Regeneration by catalytic coating of filter monolith
  1. Operation at medium exhaust gas temp. (Type B: >250°C/ Type A >280°C): Passive self-regeneration, no filter loading with soot particles
  2. At lower exhaust gas temp. (<250°C/
  • Increase of exhaust gas backpressure, activation of backpressure signal Automatic fuel injection through backpressure signal
  • Injection of diesel fuel into the exhaust pipe upstream of filter system through injection nozzle and injection pump (component of central unit)
  • Catalytic oxidation of the injected fuel in the pre-filter, leads to an increase of exhaust gas temperature upstream of the particulate filter
  • Increase of exhaust gas temp. from 190 to 500°C for fast regeneration
  • Automatic monitoring / control of
  • start of fuel injection (T1 >180°C / Δp)
  • duration of fuel injection (Δp/backpressure)
  • fuel quantity (T1 >180°C / T2 <500°C)
  • stop fuel injection (T1 <180°C)

controlled via temperatur and pressure signal (sensors on pre-filter) by means of the electronic control unit with integrated PID-regulation.

  • Permanent Regeneration from 180°C exhaust gastemperature
  • Lowback pressure
  • Perfect system for TIER-3 / EURO-5 diesel engines
  • 24-hours continous operation
  • Automatic controlled regeneration during operation

If the vehicle is operated at sufficient load (250-350°C), the filter system regenerates solely passively (catalytic filter coating/ Type B or dieseladditive/ Type A). The injection of fuel is not necessary at that point. The filter will be charged with soot particles at lower load operation and the backpressure increases. At a specific backpressure level (e.g. 80mbars/ free-adjustable), the ECU automatically activates the fuel injection and starts the filter regeneration. The pre-filter oxidizes the injected fuel catalytically and this reaction heat raises the exhaust gas temperature.

  • Applicable for: Severe duty cycle (low load) / Stop-and-go operation
  • Regeneration Type: Combined Regeneration: Active + Passive
  • Regeneration Temp.: from 180°C exhaust temp. > 15% of operation time
  • Regeneration Time: Permanent self-cleaning during operation
  • Emission Reduction: Particle mass -95% / Carbonmonoxide (CO) -95%
  • Nanoparticles -99% / Hydrocarbons (HC) -99%
  • Filter Medium: Silicone Carbide (SiC) Monolith
  • Certified by: TRGS/TÜV/KBA/AUVA/VERT + CARB (in test)
  • Maintenance: Injection nozzle: 500 hrs / filter cleaning: 1.000 hrs
  • Installation: Filter installation in place of silencer