Dustmaster Enviro Systems, a division of Mixer Systems, Inc.

DustmasterHorizontal Shaft Mixer

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Now you can have the benefits of big system performance on low- to high-volume material handling and stabilization projects. From a compact 8 cu. ft. capacity to a large 81 cu. ft. capacity mixer, we have five sizes for your application. Each includes all of the features you would expect from DustMASTER in an economical processor. With a PLC based control system and heavy duty abrasion and corrosion resistant components, our horizontal shaft paddle mixers offer a fast mixing cycle.

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Other features are: longitudinal water dispersion tubing for an even liquid stream, proven cross-current mixing action, convenient access for loading and maintenance, and built-in crane hook and forklift brackets for ease of transport. The mixer interior contains cast Ni-Hard paddles and scapers with bolted-in segmented drum liners for rapid replacement. To handle refractory mixing requirements, we offer this rugged mixer with the special capabilities to process low-moisture refractory castable materials.

Mixer Tank
  • 1/4” thick drum wall on Models 8, 21 and 30
  • 5/16” thick drum wall on Models 54 and 81
  • 1/2” thick end plates on Models 8, 21, 30 and 54
  • 3/4” thick end plates on Model 81
  • 3” dia. drain in center of tank bottom
Liners
  • Cast Ni-Hard drum liners
  • Abrasion resistant steel side liners
  • All are replaceable, bolted segments
Shaft Assembly
  • Cast Ni-Hard mixing paddles (or optional spiral blades)
  • Abrasion resistant steel side scrapers
  • Replaceable wear guards for shaft
  • Sealed, self-aligning pillow block bearings
  • Lubrication cup with visual level indicator and spring-operated feeder for proper lubrication
Discharge Door
  • Located in rear of drum with a rubber door seal
  • Air cylinder operated linkage with hand operated valve
  • Flow control valve for speed adjustment
  • Air line lubricator and moisture trap
Drive Train
  • Drivetrain
  • Shaft mounted reducer on Models 8, 21 and 30
  • Planetary transmission on Models 54 and 81
  • Belt-driven input
  • Output shaft coupled directly to mixer shaft
Shaft Seals
  • Primary double-labyrinth seal and secondary “cat” seal
  • Split construction for field servicing
  • Both seals are purged with Vellox 3 grease
  • 4-point remote lubrication panel
Mixer Cover
  • Steel top cover lid
  • Dual hinged access doors in front and back of mixer
  • Doors include ‘doors closed’ interlock switches
  • Doors and top cover are gasketed for dust containment
Paint
  • One color, high grade machinery enamel

  • Baghouse dust residue
  • Bottom ash
  • Calcium oxide
  • Cupola dust
  • CKD and alkaline bypass dust
  • Heavy metals and iron oxides
  • Fly ash
  • Foundry sand
  • Frac sand dust
  • Hazardous and non-hazardous wastes
  • Medical incinerator waste
  • Municipal incinerator waste
  • Low-grade nuclear waste
  • Pyrites
  • Shot blast
  • Economizer ash
  • Waste to energy