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ECOMax-CT - Electrolytic Cooling Tower Water Treatment System
The ECOMax-CT is an advanced electrolytic water treatment system specifically designed for cooling towers, emphasizing a chemical-free approach. By leveraging the process of water electrolysis, the system reduces blowdown water consumption by up to 80%, promoting sustainability and cost efficiency. Operating within the sidestream, it utilizes electricity to treat circulating water, generating oxidants to combat bacterial and algae growth while ensuring minimal use of chemicals. This technology supports higher TDS/conductivity levels without significant fouling risks, thanks to its self-cleaning mechanism aided by a scraper and TDS controller. Additionally, the system features an auto-backwash sidestream filter for suspended solids. Specially tailored sub-categories address the needs of HVAC and large cooling towers over 2000 m³/hr, enhancing efficiency and reducing scaling. Overall, ECOMax-CT® is ideal for applications in HVAC, power plant, and process cooling towers, offering solutions that diminish corrosion, lower energy consumption, and extend equipment lifespan.
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ECOMax-CT – Electrolytic CT Water Treatment System is a chemical free water treatment for cooling towers and it works on the principle of electrolysis of water that reduces upto 80% blow down water consumption.
The system works in the sidestream of the cooling towers and uses only electricity to treat the circulating water. In the electrolysis process, DC current is passed through the Anode and the Cathode. At the cathode, OH- ions are generated, which creates a high pH environment at the walls of the cathode. This results in the precipitation of calcium and magnesium salts present in the water into the electrolytic reactor. Chlorine gas and other oxidants are generated at the anode, which help reduce bacterial and algae growth in the cooling tower.
Chemical dosing in the cooling towers is drastically reduced/ eliminated. As the scales are removed physically into the electrolytic reactor, it is possible to operate cooling towers at higher levels of TDS/conductivity without the tendency to increase fouling on the heat exchanger surfaces, resulting in a reduction of Cooling Tower blowdown water consumption.
The system has self self-cleaning mechanism to remove deposited scale in the electrolytic reactor online with the help of a scraper and a TDS controller to control the blowdown automatically, thereby maintaining the cooling tower water parameters.
The system also has a sidestream filter to remove suspended solids, and it comes with an auto-backwash facility.
Continuous evaporation of water and Drift Loss causes increase in CT Sump Water TDS resulting into scale formation and High Blow down to maintain circulation water parameters within limits.
Effects
- Increased Water Wastage
- High level of Chemical Consumption
- Replacement of CT Fills periodically
- Scale is removed from CW water and deposited in the electro-chemical reactor
- Fully automatic system including reactor cleaning
- Suitable filter with auto back-wash (optional)
- Automated blow down from the system
- No plant shutdown for system installation
- User-Friendly Graphical User Interface (GUI)
- Compactness ensures a smaller footprint
- Low on Maintenance
- Green Technology
- Zero Chemical Usage by our system
- Reduces blow down water usage up to 80%
- Green Technology
- Reduces Corrosion in Cooling Circuit and Extends life of Cooling Tower
- Saves Energy in case of ZLD plant